Categories
Machinery

Automatic Bending Machine Price

Automatic Bending Machine Price

We manufacture Automatic Bending Machine Price to bend sheet metal edges. Hydraulic Press Machines are used in metalworking industries

An automatic bending machine, also known as a CNC (Computer Numerical Control) bending machine, is a highly advanced and efficient machine used for automated bending of sheet metal or other materials. It is equipped with sophisticated control systems that allow for precise and complex bending operations. Here are some key features and benefits of automatic bending machines:

  1. CNC Control: Automatic bending machines are driven by CNC systems, which provide precise control over the bending process. The CNC control allows for the programming and execution of complex bending sequences, including multiple bends, angles, and dimensions.
  2. High Precision: Automatic bending machines offer exceptional precision and repeatability in bending operations. The CNC control ensures accurate positioning and control of the bending tool, resulting in consistent and precise bends.
  3. Versatility: Automatic bending machines are capable of bending a wide range of materials, including various types of sheet metal, tubes, profiles, and more. They can handle different thicknesses and lengths of materials, making them suitable for diverse applications.
  4. Efficiency and Productivity: Automatic bending machines significantly enhance productivity by reducing setup time and increasing bending speeds. They can execute multiple bends in a single setup, eliminating the need for manual repositioning and reducing production time.
  5. Multiple Bending Axes: Advanced automatic bending machines often feature multiple bending axes, allowing for complex and multi-dimensional bends. This capability enables the production of intricate and customized parts with high accuracy.
  6. Tooling Options: Automatic bending machines support a wide range of tooling options, including various types of bending punches, dies, and tool holders. This flexibility allows for the creation of different bending profiles and geometries.
  7. Operator-Friendly Interface: Automatic bending machines typically have user-friendly interfaces that simplify programming and operation. They often feature touchscreens or graphical interfaces for easy setup, programming, and monitoring of the bending process.
  8. Safety Features: Automatic bending machines incorporate safety features such as safety guards, emergency stop buttons, and light curtains to ensure operator safety during operation.

Automatic bending machines are widely used in industries such as automotive, aerospace, electronics, and metal fabrication, where high precision, productivity, and versatility are essential. They provide efficient and accurate bending solutions, allowing manufacturers to streamline their production processes and achieve consistent quality in their finished products.

Automatic Bending Machine: Horizontal Hydraulic Press

The manufacturing of horizontal hydraulic presses involves a complex process that integrates various engineering disciplines, precision machining, and assembly procedures. Here’s a simplified overview of the key steps involved:

  1. Design and Engineering: The design phase involves creating detailed engineering drawings and specifications, considering factors such as press capacity, frame design, hydraulic system components, and safety features. Engineers utilize computer-aided design (CAD) software and finite element analysis (FEA) to optimize the design and ensure structural integrity.
  2. Frame Fabrication: The frame, the backbone of the press, is typically constructed from high-strength steel plates or castings. The frame is precision machined to ensure accurate dimensions and proper alignment of components. Welding, milling, and drilling are common machining processes employed in frame fabrication.
  3. Hydraulic System Assembly: The hydraulic system, the power source of the press, consists of a hydraulic pump, control valves, piping, and the hydraulic cylinder. Each component is carefully selected and assembled to achieve the desired press force, speed, and controllability.
  4. Ram and Work Table Assembly: The ram, the moving part that applies force to the workpiece, is precisely machined and assembled with the hydraulic cylinder. The work table, the surface on which the workpiece is positioned, is also carefully leveled and aligned with the ram.
  5. Tooling Preparation: A variety of tooling options, such as dies, punches, and adapters, are prepared based on the specific applications of the press. These tools are precision machined to ensure compatibility with the workpiece and the desired forming operation.
  6. Electrical System Integration: The electrical system, which controls the operation of the press, is integrated with the hydraulic system and safety interlocks. This includes electrical components, wiring, and control panels.
  7. Testing and Commissioning: The completed press undergoes rigorous testing and commissioning procedures to ensure it meets the design specifications, safety requirements, and operational functionality. This involves load testing, control system verification, and safety interlock checks.
  8. Documentation and Delivery: Comprehensive documentation, including operating manuals, maintenance schedules, and safety guidelines, is prepared for the press. The press is then carefully packaged and shipped to the customer.

Horizontal hydraulic press manufacturing is a sophisticated process that demands expertise in mechanical engineering, hydraulics, and electrical systems. The quality of the materials, precision of machining, and thorough testing ensure that these powerful machines deliver reliable and safe performance in various industrial applications.

Horizontal Hydraulic Press

Horizontal hydraulic presses are versatile and powerful machines that utilize hydraulic pressure to apply force horizontally to a workpiece. They are commonly used in a wide range of industries, including metalworking, manufacturing, and construction, for various applications such as bending, straightening, pressing, and forming.

Key Components of Horizontal Hydraulic Presses

  1. Frame: The sturdy frame provides the structural support for the press, ensuring stability and rigidity during operation.
  2. Hydraulic Cylinder: The hydraulic cylinder is the heart of the press, converting hydraulic pressure into mechanical force. It consists of a piston, cylinder barrel, and hydraulic seals.
  3. Hydraulic Pump and Power Unit: The hydraulic pump and power unit supply hydraulic fluid to the cylinder, generating the required pressure for operation.
  4. Control System: The control system regulates the hydraulic pressure, ram speed, and press operation, ensuring precise and controlled movement.
  5. Work Table or Bed: The work table or bed provides a stable surface for the workpiece and facilitates alignment during the pressing process.
  6. Tooling: Various tooling options are available, including dies, punches, and adapters, to accommodate different workpiece shapes and applications.

Types of Horizontal Hydraulic Presses

  1. Single-acting Presses: These presses have a single hydraulic cylinder that applies force in one direction. They are suitable for simple bending and straightening operations.
  2. Double-acting Presses: These presses have two hydraulic cylinders, allowing for force application in both directions. They are more versatile and can handle a wider range of pressing operations.
  3. Four-column Presses: These presses feature four columns that provide exceptional stability and rigidity, making them suitable for heavy-duty applications.
  4. C-frame Presses: These presses have a C-shaped frame, offering a more compact design and suitable for smaller workpieces.

Applications of Horizontal Hydraulic Presses

  1. Metalworking: Bending, straightening, forming, and coining of metal components for manufacturing.
  2. Construction: Pressing and forming of sheet metal components for construction applications, such as roofing, cladding, and structural elements.
  3. Automotive Industry: Forming of automotive components, such as body panels, brackets, and structural parts.
  4. Aerospace Industry: Precision forming of aerospace components, ensuring high strength, dimensional accuracy, and structural integrity.
  5. Industrial Applications: Pressing and forming of various components for industrial machinery, equipment, and tools.

Safety Considerations for Horizontal Hydraulic Press Operation

  1. Wear appropriate personal protective equipment (PPE), including safety glasses, gloves, and hearing protection.
  2. Ensure proper machine setup and maintenance, following the manufacturer’s instructions.
  3. Secure the workpiece firmly on the work table before operation.
  4. Avoid distractions while operating the press.
  5. Never operate the press with damaged components or under unsafe conditions.
  6. Receive proper training and supervision before operating the press.
  7. Be aware of potential hazards, such as pinch points, moving parts, and high-pressure hydraulic fluid.
  8. Never operate the press under the influence of alcohol or drugs.
  9. Report any malfunctions or safety concerns to the appropriate personnel immediately.

Horizontal hydraulic presses are versatile and powerful tools that play a significant role in various industries. By following safety guidelines and using appropriate techniques, operators can safely and effectively utilize these machines to produce high-quality components for a wide range of applications.

Horizontal hydraulic presses are versatile and powerful machines that utilize hydraulic pressure to apply force horizontally to a workpiece. They are commonly used in a wide range of industries, including metalworking, manufacturing, and construction, for various applications such as bending, straightening, pressing, and forming.

Components of Horizontal Hydraulic Presses

Horizontal hydraulic presses typically consist of the following key components:

  1. Frame: The sturdy frame provides the structural support for the press, ensuring stability and rigidity during operation.
  2. Hydraulic Cylinder: The hydraulic cylinder is the heart of the press, converting hydraulic pressure into mechanical force. It consists of a piston, cylinder barrel, and hydraulic seals.
  3. Hydraulic Pump and Power Unit: The hydraulic pump and power unit supply hydraulic fluid to the cylinder, generating the required pressure for operation.
  4. Control System: The control system regulates the hydraulic pressure, ram speed, and press operation, ensuring precise and controlled movement.
  5. Work Table or Bed: The work table or bed provides a stable surface for the workpiece and facilitates alignment during the pressing process.
  6. Tooling: Various tooling options are available, including dies, punches, and adapters, to accommodate different workpiece shapes and applications.

Types of Horizontal Hydraulic Presses

Horizontal hydraulic presses come in various types, each with its specific characteristics and applications:

  1. Single-acting Presses: These presses have a single hydraulic cylinder that applies force in one direction. They are suitable for simple bending and straightening operations.
  2. Double-acting Presses: These presses have two hydraulic cylinders, allowing for force application in both directions. They are more versatile and can handle a wider range of pressing operations.
  3. Four-column Presses: These presses feature four columns that provide exceptional stability and rigidity, making them suitable for heavy-duty applications.
  4. C-frame Presses: These presses have a C-shaped frame, offering a more compact design and suitable for smaller workpieces.

Applications of Horizontal Hydraulic Presses

Horizontal hydraulic presses have a wide range of applications in various industries:

  1. Metalworking: Bending, straightening, forming, and coining of metal components for manufacturing.
  2. Construction: Pressing and forming of sheet metal components for construction applications, such as roofing, cladding, and structural elements.
  3. Automotive Industry: Forming of automotive components, such as body panels, brackets, and structural parts.
  4. Aerospace Industry: Precision forming of aerospace components, ensuring high strength, dimensional accuracy, and structural integrity.
  5. Industrial Applications: Pressing and forming of various components for industrial machinery, equipment, and tools.

Safety Considerations for Horizontal Hydraulic Press Operation

When operating horizontal hydraulic presses, it is crucial to follow safety guidelines to prevent injuries and accidents:

  1. Wear appropriate personal protective equipment (PPE), including safety glasses, gloves, and hearing protection.
  2. Ensure proper machine setup and maintenance, following the manufacturer’s instructions.
  3. Secure the workpiece firmly on the work table before operation.
  4. Avoid distractions while operating the press.
  5. Never operate the press with damaged components or under unsafe conditions.
  6. Receive proper training and supervision before operating the press.
  7. Be aware of potential hazards, such as pinch points, moving parts, and high-pressure hydraulic fluid.
  8. Never operate the press under the influence of alcohol or drugs.
  9. Report any malfunctions or safety concerns to the appropriate personnel immediately.

Horizontal hydraulic presses are versatile and powerful tools that play a significant role in various industries. By following safety guidelines and using appropriate techniques, operators can safely and effectively utilize these machines to produce high-quality components for a wide range of applications.

EMS Metalworking Machinery

We design, manufacture and assembly metalworking machinery such as:

  • Hydraulic transfer press
  • Glass mosaic press
  • Hydraulic deep drawing press
  • Casting press
  • Hydraulic cold forming press
  • Hydroforming press
  • Composite press
  • Silicone rubber moulding press
  • Brake pad press
  • Melamine press
  • SMC & BMC Press
  • Labrotaroy press
  • Edge cutting trimming machine
  • Edge curling machine
  • Trimming beading machine
  • Trimming joggling machine
  • Cookware production line
  • Pipe bending machine
  • Profile bending machine
  • Bandsaw for metal
  • Cylindrical welding machine
  • Horizontal pres and cookware
  • Kitchenware, hotelware
  • Bakeware and cuttlery production machinery

as a complete line as well as an individual machine such as:

  • Edge cutting trimming beading machines
  • Polishing and grinding machines for pot and pans
  • Hydraulic drawing presses
  • Circle blanking machines
  • Riveting machine
  • Hole punching machines
  • Press feeding machine

You can check our machinery at work at: EMS Metalworking Machinery – YouTube

Applications:

  • Beading and ribbing
  • Flanging
  • Trimming
  • Curling
  • Lock-seaming
  • Ribbing
  • Flange-punching