Pipe bending machine is a versatile tool used to shape pipes and tubes into various curves and angles. They are commonly used in various industries, including construction, plumbing, HVAC, and manufacturing, to create bends for piping systems, handrails, structural supports, and other applications.
Types of Pipe Bending Machines
There are various types of pipe bending machines, each with its own strengths and applications. Some of the most common types include:
- Rotary Draw Bending Machines: These machines use a rotating mandrel to draw the pipe through a bend die, creating a smooth, continuous bend. They are well-suited for bending thin-walled pipes and tubes.
- Ram Bending Machines: These machines use a hydraulic ram to push the pipe against a stationary bend die, forming a bend with greater curvature. They are suitable for bending thicker-walled pipes and tubes.
- Mandrel Bending Machines: These machines use an internal mandrel to support the pipe’s interior wall during bending, preventing ovalization and maintaining the pipe’s circular shape. They are ideal for bending thick-walled pipes and tubes with tight bends.
- Cold Bending Machines: These machines bend pipes at room temperature, using rollers or dies to form the desired curve. They are suitable for most types of pipes and tubes and offer a cost-effective bending solution.
- Induction Bending Machines: These machines use induction heating to soften a localized area of the pipe, allowing it to be bent more easily. They are particularly useful for bending high-strength alloys, such as stainless steel, without compromising their material properties.
Applications of Pipe Bending Machines
Pipe bending machines are used in a wide range of applications, including:
- Piping Systems: Bending pipes for plumbing, HVAC, and industrial piping systems.
- Handrails: Creating curved handrails for stairs, balconies, and walkways.
- Structural Supports: Bending pipes for structural supports in buildings, bridges, and other structures.
- Furniture and Fixtures: Shaping pipes for furniture frames, decorative elements, and fixtures.
- Automotive and Aerospace Components: Bending pipes for exhaust systems, roll cages, and other automotive or aerospace components.
Benefits of Using Pipe Bending Machines
Pipe bending machines offer several benefits over traditional bending methods, such as manual bending or using fittings:
- Precision and Consistency: Produce precise and consistent bends with repeatable accuracy.
- Minimize Material Waste: Reduce material waste by creating bends without the need for cutting and welding.
- Strength and Durability: Create bends that maintain the strength and integrity of the pipe.
- Versatility: Handle a wide range of pipe diameters, materials, and bend angles.
- Improve Efficiency: Increase productivity and reduce labor costs compared to manual bending methods.
- Enhanced Safety: Eliminate the risks associated with manual bending, such as muscle strain and repetitive motion injuries.
Safety Precautions for Working with Pipe Bending Machines
When working with pipe bending machines, it is crucial to follow safety precautions to prevent accidents and injuries:
- Wear Proper Personal Protective Equipment (PPE): Wear safety glasses, gloves, and appropriate footwear.
- Inspect the Machine Regularly: Inspect the machine for any damage or malfunction before each use.
- Secure the Pipe Properly: Ensure the pipe is securely clamped or supported in the machine before bending.
- Avoid Overbending: Do not overbend the pipe, as this can lead to cracking or failure.
- Maintain Clear Working Area: Keep the working area around the machine clear of obstructions and potential hazards.
- Follow Manufacturer’s Instructions: Always follow the manufacturer’s instructions for operating the specific pipe bending machine.
Pipe bending machines play a crucial role in various industries, enabling the creation of precise, durable bends for pipes and tubes. By choosing the appropriate machine type, following safety precautions, and adhering to manufacturer’s guidelines, operators can safely and effectively bend pipes to meet the requirements of their project
Pipe Bending Machine EMS TB42
Pipe bending machines with a maximum pipe diameter of 42 mm are versatile tools used to shape and bend pipes and tubes into desired angles or curves. These machines are widely used in various industries, including construction, manufacturing, and plumbing, for creating functional and aesthetically pleasing structures.
Typical Characteristics of Pipe Bending Machines with 42 mm Max Pipe Diameter
Pipe bending machines with a maximum pipe diameter of 42 mm typically share several characteristics, including:
- Bending Capacity: These machines can handle a range of pipe diameters, typically between 12 mm and 42 mm.
- Bend Radius and Angle: They can achieve bend radii as small as 200 mm and bend angles up to 180 degrees.
- Bending Methods: They employ various bending methods, such as mandrel bending, rotary bending, and roller bending, to suit different pipe materials and bend requirements.
- Power Sources: They utilize hydraulic or electric power sources to provide the necessary force for bending pipes.
- Accuracy and Precision: They produce consistent and accurate bends, ensuring the integrity and functionality of the bent pipe.
Applications of Pipe Bending Machines with 42 mm Max Pipe Diameter
Pipe bending machines with a maximum pipe diameter of 42 mm are used in a wide range of applications, including:
- Construction: Bending pipes for handrails, guardrails, and structural supports
- Manufacturing: Fabricating pipes for machinery frames, automotive components, and industrial equipment
- HVAC Systems: Bending pipes for ductwork, air conditioning units, and ventilation systems
- Shipbuilding: Bending pipes for ship structures, piping systems, and marine equipment
- Furniture Manufacturing: Bending pipes for chair frames, lamp stands, and other furniture components
Selection and Operation of Pipe Bending Machines with 100 mm Max Pipe Diameter
Choosing the appropriate pipe bending machine with a maximum pipe diameter of 42 mm depends on several factors, including:
- Pipe Diameter and Material: The machine should be capable of handling the pipe diameter and material being bent.
- Bend Radius and Angle: The machine should be able to achieve the desired bend radius and angle.
- Production Volume: The machine should have sufficient capacity to meet the production demands.
- Accuracy Requirements: The machine should provide the desired level of accuracy and precision for the application.
- Budget and Cost-Effectiveness: The machine should fit within the project budget and offer cost-effective operation.
When operating a pipe bending machine with a maximum pipe diameter of 100 mm, proper safety precautions should be followed to prevent accidents and injuries:
- Wear Personal Protective Equipment (PPE): Always wear appropriate PPE, including gloves, safety glasses, and proper footwear, when operating a pipe bending machine.
- Securely Position the Machine: Ensure the machine is securely placed and leveled on a stable surface to prevent movement during operation.
- Properly Align the Bend Die: Make sure the bend die is properly aligned with the pipe to ensure a smooth, consistent bend.
- Monitor the Bending Process: Closely monitor the bending process to detect any potential issues or irregularities.
- Follow Manufacturer Instructions: Strictly follow the manufacturer’s instructions and safety guidelines for the specific pipe bending machine in use.
Pipe bending machines with a maximum pipe diameter of 42 mm are valuable tools for creating precise bends in various industries. By selecting the right machine, adhering to safety protocols, and following proper operating procedures, these machines contribute to efficient, safe, and productive manufacturing processes.
We manufacture our own pipe bending machine in our facility, Turkey. Our tube bender can bend metal pipes up to 42 mm in diameter.
Technical characteristics of the EMS TB42 pipe bending machine
Here are the technical characteristics of the EMS TB42 pipe bending machine:
Bending Capacity
- Maximum bending angle: 180°
- Minimum radius of curvature: 3 times the pipe diameter
- Maximum radius of curvature: 200 mm
Material Compatibility
- Mild and stainless steel round steel pipe: 42 mm x 2.5 mm
- Square tube: 30 x 30 x 3 mm
Bending Speed and Control
- Regulation of bending speed up to 2.2 rpm
- CNC control with 7-inch touchscreen
- Quick die changeover in 60 seconds or less
Power Requirements
- Electric motor: 0.75 kW
- Hydraulic pump: 0.75 kW
Machine Dimensions and Weight
- Length: 1200 mm
- Width: 800 mm
- Height: 1300 mm
- Weight: 200 kg
Additional Features
- Reinforcement tool post support arm for pipes over 40 mm diameter
- 400 ml BEND 8 lubricant included
- Two bending directions (right or left)
- Safety pedal for both directions
Overall, the EMS TB42 pipe bending machine is a versatile and powerful machine that can handle a wide range of pipe diameters and materials. It is well-suited for a variety of applications, including construction, manufacturing, and plumbing.
- The maximum size on mild and stainless steel round steel pipe: 42 x 2,5mm
- The maximum size on the square tube: 30x30x3mm
- Maximum angle of curvature: 180º
- The maximum radius of curvature: 200 mm
- Regulation of bending speed up to 2,2 rpm
- Motor power: 0,75 kW
- The minimum radius of curvature: 3 times the pipe diameter.
- The maximum radius of curvature: 346 mm
- Repetition on the curve: 0.1 degrees
- Quick die change over a Maximum of 60 seconds.
- NC control
- Safety pedal to the right and left.
- All bend dies are made of tempered steel and covered with carbon
- Reinforcement tool post support included
- Packaging included
- Electrical voltage: 230/400V Three-phase 50/60Hz
- A lower pallet bench to transport the machine to the worksite or storage.
- Our all pipe benders are sent completely assembled.
- 3-layer cardboard box suitable for sea freight.
- Optional: wooden container.
- Weight: 1150 kg
Pipe Bending Machine Table
Bending Diameter vs Wall Thickness Table
Rotary Bending
Rotary bending is a type of pipe bending process that utilizes a rotating bend die to shape and curve pipes and tubes. This method is commonly used for bending pipes with large diameters or long bends, as it offers several advantages over other bending techniques.
Advantages of Rotary Bending
- Large Bending Capacity: Rotary bending machines can handle pipes with large diameters, typically up to 200 mm or more.
- Long Bend Capability: Rotary bending can produce long, continuous bends, making it suitable for applications that require smooth, gradual curvature.
- Reduced Springback: Rotary bending minimizes springback, the tendency of the pipe to partially straighten after bending. This results in more accurate and consistent bend angles.
- Uniform Bending: Rotary bending produces uniform bending along the entire length of the pipe, ensuring a consistent bend shape.
- Versatility: Rotary bending can handle a wide range of pipe materials, including steel, aluminum, and stainless steel.
Applications of Rotary Bending
Rotary bending is widely used in various industries for a range of applications, including:
- Construction: Rotary bending is used to bend pipes for handrails, guardrails, structural supports, and piping systems.
- Manufacturing: Rotary bending is used to fabricate pipes for machinery frames, automotive components, and industrial equipment.
- HVAC Systems: Rotary bending is used to bend pipes for ductwork, air conditioning units, and ventilation systems.
- Shipbuilding: Rotary bending is used to bend pipes for ship structures, piping systems, and marine equipment.
- Oil and Gas Industry: Rotary bending is used to bend pipes for oil and gas pipelines, instrumentation and control systems, and wellbores.
Rotary Bending Machine Components
A rotary bending machine typically consists of the following components:
- Frame: The frame provides a sturdy structure to support the bending mechanism and other components.
- Bend Die: The bend die is a specially shaped tool that guides the pipe into the desired bend shape.
- Rotating Mechanism: The rotating mechanism rotates the bend die around the pipe, gradually forming the bend.
- Drive System: The drive system provides the necessary power to rotate the bend die and apply force to the bending process.
- Control System: The control system allows the operator to adjust bending parameters, such as bend angle, bend radius, and bending speed.
- Hydraulic or Electric System: Rotary bending machines utilize either a hydraulic or electric system to provide the power for bending operations.
Operation of a Rotary Bending Machine
The operation of a rotary bending machine involves the following steps:
- Pipe Preparation: Ensure the pipe is clean, free from defects, and properly sized for the bending machine.
- Bend Die Selection: Select the appropriate bend die based on the desired bend radius and pipe diameter.
- Pipe Positioning: Securely position the pipe in the machine, aligning it with the bend die and clamping it firmly in place.
- Parameter Adjustment: Set the bending parameters, including bend angle, bend radius, and bending speed, according to the desired bend characteristics.
- Bending Initiation: Activate the bending mechanism, allowing the bend die to rotate and shape the pipe into the desired curvature.
- Monitoring and Adjustment: Monitor the bending process closely, making adjustments to bending parameters if necessary to ensure the desired bend is achieved.
- Bend Completion: Once the desired bend is achieved, release the clamping mechanism and remove the bent pipe from the machine.
Another type of bending is rotary cold draw bending shown in Figure 2. The process occurs as follows, and the workpiece is clamped to a rotating bend die and haggard around the die. The workpiece is held tangent along with another die, which is called the pressure die, and the workpiece rotates until the desired geometry is formed.
Bending is a manufacturing process that produces a V-shape, U-shape, or channel shape along a straight axis in ductile materials, most commonly sheet metal. Commonly used equipment includes box and pan brakes, brake presses, and other specialized machine presses.
Overview of the rotary pipe bending
Rotary pipe bending is a versatile and widely used technique for shaping and curving pipes and tubes into desired angles or shapes. This method involves rotating the pipe around a stationary bend die, gradually forming the desired curvature. Rotary bending is particularly well-suited for bending pipes with large diameters or long bends, offering several advantages over other bending techniques.
Key Characteristics of Rotary Pipe Bending
- Large Bending Capacity: Rotary bending machines can handle pipes with large diameters, typically up to 200 mm or more, making them suitable for various applications.
- Long Bend Capability: Rotary bending can produce long, continuous bends, enabling the creation of smooth, gradual curvature without abrupt transitions.
- Reduced Springback: Unlike other bending methods, rotary bending minimizes springback, the tendency of the pipe to partially straighten after bending. This results in more accurate and consistent bend angles.
- Uniform Bending: Rotary bending produces uniform bending along the entire length of the pipe, ensuring a consistent bend shape and eliminating uneven or distorted bends.
- Versatility: Rotary bending can handle a wide range of pipe materials, including steel, aluminum, stainless steel, and copper, making it adaptable to various applications.
Applications of Rotary Pipe Bending
Rotary pipe bending finds extensive use in various industries due to its efficiency and effectiveness. Here are some common applications:
- Construction: Rotary bending is employed to bend pipes for handrails, guardrails, structural supports, and piping systems, ensuring the integrity and functionality of these structures.
- Manufacturing: Rotary bending plays a crucial role in fabricating pipes for machinery frames, automotive components, and industrial equipment, contributing to the precision and strength of various manufactured products.
- HVAC Systems: Rotary bending is utilized for shaping pipes in ductwork, air conditioning units, and ventilation systems, ensuring the proper flow and distribution of air.
- Shipbuilding: Rotary bending is essential for bending pipes for ship structures, piping systems, and marine equipment, ensuring the stability and functionality of vessels.
- Oil and Gas Industry: Rotary bending is widely used in the oil and gas industry for bending pipes for oil and gas pipelines, instrumentation and control systems, and wellbores, ensuring the safe and efficient transportation and processing of oil and gas.
Overall, rotary pipe bending is a valuable technique that offers a combination of precision, versatility, and effectiveness in shaping pipes and tubes for various applications. Its ability to handle large diameters, produce long bends, and minimize springback makes it a preferred choice in many industries.
Bending is a process of bending metal. The metal can be sheet metal, tubes, square hollow, rod, and iron angle. This type of metal has its own thickness. In bending machine designing several considerations are taken into including the type of metal, type of roller bender, power-driven or manual, and the size of the bending machine.
Usually, the difference between these types of bending machines is only in the capacity of the bending machine that can bend sheet metal or tube. Today, the bending machine that is available in the market is sheet metal and tube bending machines. Many machine makers vary their products based on the capacity of the bending machine and power-driven or manual.
Moreover, most of the machine uses roll bending type. This type of machine has 3 rolls which are 1 roll fixed and the other 2 are adjustable. The sheet metal needs to be put in the roller and then rolled around it until the desired shape is acquired. The products that can be produced with this machine are coil, truncated cone, etc.
As we know that pipe bends are used in various household things therefore it is necessary to build an economical pipe-bending machine. It is also used in designing of various machine components, without this bending device a machine can’t work properly.
As far as industrial application is concerned it is used for piping purposes. The reason to design a bending machine is that there is no proper bending machine to bend a solid or hollow pipe on a small scale. The bending machines found in the market come in a variety of types. There are bending machines such as press brake bending machines, roll bending machines and folding machines.
Tube bending machine manufacturers
The Forming Roller method of tube bending is recommended for all large bends where the centerline radius is at least 4 times the outside diameter of the tube. It can also be successfully employed for bending pipe or heavy wall tubing to smaller radii and is the most practical method of bending very small-diameter tubing.
The Forming Roller and Radius Collar must be grooved to exactly fit the tube and the tube must not be allowed to slip during the bending operation as even a slight amount of slippage will cause distortion.
This operation is somewhat involved by the fact that most materials “spring back” after they have been formed. To compensate for this, it is often necessary to use a Radius Collar having a smaller diameter than that of the circle required. Actual size can best be determined by experiment, as the “spring back” varies in different materials. The material should be precut to the exact length before forming.
The same general bending rules which cover the forming of the channel with “flanges out” also apply when it is formed with “flanges in.” Since it is necessary to compress the flanges as they are bent inward, the operation shown below requires considerably more bending pressure than when forming with the “flanges out” and it is recommended that the largest possible radius be used to allow for compression of the material. if a sharp 90° bend is desired, it can be obtained by cutting a notch out of the channel flanges before forming around a special Zero.
Radius Block as illustrated. It is sometimes possible to make a circle in the channel by using a segment of a Radius Collar similar. By following the procedure outlined, the circle can be formed in three operations. To form a channel with the flanges facing upward it is necessary to first fill it with Cerro bend or some other commercial filler as it is not possible to support the flanges in this position with a radius Collar.
Square Pipe Bending with EMS TB Pipe Bending Machine
Square pipe bending is a process of shaping and curving square or rectangular pipes and tubes into desired angles or shapes. This method is commonly used in various industries, including construction, manufacturing, and plumbing, for creating functional and aesthetically pleasing structures.
Methods of Square Pipe Bending
There are several methods of square pipe bending, each with its own advantages and limitations. Some common methods include:
- Mandrel bending: Mandrel bending utilizes a mandrel, a solid rod or bar, inserted into the pipe to prevent collapse or distortion during bending. This method is particularly suitable for bending thin-walled pipes or achieving tight bends.
- Rotary bending: In rotary bending, the pipe is rotated around a stationary bend die, gradually forming the desired curvature. Rotary bending is well-suited for bending pipes with large diameters or long bends.
- Roller bending: Roller bending employs multiple rollers to apply pressure and shape the pipe as it passes through the machine. Roller bending is versatile and can handle various pipe sizes and bend radii.
- Hydraulic bending: Hydraulic bending utilizes hydraulic pressure to apply force to the rollers or bending beam, providing powerful and precise bending capabilities. Hydraulic bending is commonly used for bending thick-walled pipes or high-strength materials.
Factors Affecting Square Pipe Bending
Several factors influence the bending process and the selection of an appropriate bending machine for square pipes. These factors include:
- Pipe Material: Different materials have varying bending characteristics, such as ductility, strength, and springback. These properties affect the bend radius, bend angle, and overall accuracy achievable during bending.
- Pipe Thickness: Thicker pipes are more difficult to bend than thinner pipes. This is because thicker pipes require more force to deform and may experience more springback.
- Desired Bend Radius: The bend radius is the tightest bend that can be made in the pipe. Smaller bend radii require more force and specialized machines.
- Desired Bend Angle: The bend angle is the angle at which the pipe is bent. Larger bend angles require more force and specialized machines.
- Production Requirements: The production requirements, including the volume of pipes to be bent and the desired production rate, influence the choice of the bending machine’s capacity and speed.
Selection of Square Pipe Bending Machines
Selecting the appropriate square pipe bending machine depends on several considerations, including:
- Pipe Size and Material Compatibility: The machine should be capable of handling the pipe size and material being bent.
- Bend Radius and Angle Capabilities: The machine should be able to achieve the desired bend radius and angle.
- Production Volume and Speed Requirements: The machine should have sufficient capacity and speed to meet the production demands.
- Accuracy Requirements: The machine should provide the desired level of accuracy and precision for the application.
- Budget and Cost-Effectiveness: The machine should fit within the project budget and offer cost-effective operation.
Safety Precautions for Square Pipe Bending
When operating a square pipe bending machine, proper safety precautions should be followed to prevent accidents and injuries:
- Wear Personal Protective Equipment (PPE): Always wear appropriate PPE, including gloves, safety glasses, and proper footwear, when operating a pipe bending machine.
- Securely Position the Machine: Ensure the machine is securely placed and leveled on a stable surface to prevent movement during operation.
- Properly Align the Bend Die: Make sure the bend die is properly aligned with the pipe to ensure a smooth, consistent bend.
- Monitor the Bending Process: Closely monitor the bending process to detect any potential issues or irregularities.
- Follow Manufacturer Instructions: Strictly follow the manufacturer’s instructions and safety guidelines for the specific pipe bending machine in use.
Conclusion
Square pipe bending is a versatile and essential technique for shaping and curving square or rectangular pipes into desired angles or shapes. By selecting the right machine, adhering to safety protocols, and following proper operating procedures, these machines contribute to efficient, safe, and productive manufacturing processes in various industries.
Forming zero radius bends around the square, rectangular, or other multisided blocks employs the same principle used in scroll bending. Forming Nose “leads” material between corners of the block. Any number of zero radius bends can be obtained in one operation by this method in all types of solid materials.
Both centered and off-center square eyes can also be formed by following the same procedure outlined. This method of bending is limited by the size of the square block and the ductility of the
material. In general, when squares larger than 1” are needed, they should be formed in progressive operations using the zero radius blocks.
Working on a Steel Pipe Bending Machine
Pipe bending as a process starts with loading a tube into a pipe bender and clamping it into place between two dies, the clamping block, and the forming die. The tube is also loosely held by two other dies, the wiper die and the pressure die. A pipe bending machine is a simple bending machine that is operated by an a.c or d.c motor. The motor is attached to the frame of the machine and also consists of a circular die on which the vice to hold the rod is welded.
Hydraulic machines are machinery and tools that use liquid fluid power to do simple work. Heavy equipment is a common example. In this type of machine, hydraulic fluid is transmitted throughout the machine to various hydraulic motors and hydraulic cylinders and which become pressurized according to the resistance present. The fluid is controlled directly or
automatically by control valves and distributed through hoses and tubes.
The popularity of hydraulic machinery is due to the very large amount of power that can be transferred through small tubes and flexible hoses, and the high power density and wide array of actuators that can make use of this power. Hydraulic machinery is operated by the use of hydraulics, where a liquid is a powering medium.
Parts of a Hydraulic Pipe Bending Machine
The main parts of a hydraulic pipe bending machine are:
- Frame: The frame is the main structural component of the machine and provides support for all other components. It is typically made of heavy-duty steel and is designed to withstand the forces involved in bending pipes.
- Hydraulic Cylinder: The hydraulic cylinder is the heart of the machine and is responsible for applying the force necessary to bend the pipe. It contains a piston that is driven by hydraulic fluid, which is supplied by a hydraulic pump.
- Bend Die: The bend die is the tool that shapes the pipe into the desired bend radius. It is typically made of hardened steel and is interchangeable to accommodate different pipe sizes and bend radii.
- Hydraulic Pump: The hydraulic pump is responsible for supplying the hydraulic fluid to the hydraulic cylinder. It is typically a gear pump or a vane pump and is driven by an electric motor.
- Control Panel: The control panel allows the operator to control the bending process. It typically includes a pressure gauge, a speed control, and a timer.
- Foot Pedal: The foot pedal is used to activate the hydraulic cylinder and start the bending process. It is typically located on the floor near the machine.
- Pipe Clamp: The pipe clamp is used to secure the pipe to the machine during bending. It is typically adjustable to accommodate different pipe sizes.
- Hydraulic Hose: The hydraulic hose is used to convey hydraulic fluid from the hydraulic pump to the hydraulic cylinder. It is typically made of reinforced rubber or plastic.
- Hydraulic Reservoir: The hydraulic reservoir is used to store hydraulic fluid. It is typically located on the machine or in a separate tank.
- Filter: The filter is used to remove impurities from the hydraulic fluid. It is typically located in the hydraulic reservoir or in the hydraulic hose.
In addition to these main components, hydraulic pipe bending machines may also include other features, such as:
- Automatic bend angle and radius control: This feature allows the operator to program the desired bend angle and radius, and the machine will automatically bend the pipe to the specified dimensions.
- Data logging and monitoring: This feature allows the operator to track the bending parameters for each bend, which can be useful for quality control and process optimization.
- Remote control: This feature allows the operator to control the machine from a distance, which can be useful for bending pipes in hazardous or inaccessible locations.
Hydraulic pipe bending machines are versatile and powerful tools that can be used to bend a wide variety of pipes, including steel, aluminum, and stainless steel. They are commonly used in construction, manufacturing, and plumbing.
The Cylinder Barrel: The main function of the cylinder body is to hold cylinder pressure. The cylinder barrel is mostly made from a seamless tube. The cylinder barrel is ground and/or honed internally with a typical surface finish of 4 to 16 micro inches. Normally hoop stresses are calculated to optimize the barrel size.
Cylinder base: The main function of the cap is to enclose the pressure chamber at one end. The cap is connected to the body by means of welding, threading, bolts, and tie rod. Cap also performs as a cylinder mounting component. Cap size is determined based on the bending stress.
Cylinder head: The main function of the head is to enclose the pressure chamber from another end. The Head contains an integrated rod sealing arrangement or the option to accept a seal gland. The head is connected to the body by means of threading, bolts, tie rod. A static seal / o-ring is used between the head and barrel.
Piston: The main function of the piston is to separate the pressure zone in the side barrel. The piston is machined with grooves to fit elastomeric or metal seals and bearing elements. These seals can be single-acting or double acting. This difference in pressure between the two sides of the piston causes the cylinder to extend and retract. The piston is attached to the piston rod by means of threads, bolts, and nuts to transfer the linear motion.
Piston rod: The piston rod is typically a hard chrome-plated piece of cold-rolled steel that attaches to the piston and extends from the cylinder through the rod-end head. In double rod-end cylinders, the actuator has a rod extending from both sides of the piston and out both ends of the
barrel. The piston rod connects the hydraulic actuator to the machine component doing the work. This connection can be in the form of a machine thread or a mounting attachment.
Seal Gland: The cylinder head is fitted with seals to prevent the pressurized oil from leaking past the interface between the rod and the head. This area is called the seal gland. The advantage of the seal gland is easy removal and seal replacement. The seal gland contains a primary seal, secondary seal/buffer seal, bearing elements, wiper/scraper, and static seal. In some cases, especially in small hydraulic cylinders, the rod gland and the bearing elements are made from a single integral machined part.
Seals: The seals are considered/designed as per the cylinder working pressure, cylinder speed, operating temperature, working medium, and application. Piston seals are dynamic seals and can be single-acting or double acting. Generally speaking, Elastomers seals made from nitrile rubber, Polyurethane or other materials are best in lower-temperature environments, while seals made of Fluorocarbon Viton are better for higher temperatures. Metallic seals are also available commonly used cast iron for seal material. Rod seals are dynamic seals and are generally single-acting.
The compounds of rod seals are nitrile rubber, Polyurethane, and Fluorocarbon Viton. Wiper/scrapers are used to eliminate contaminants such as moisture, dirt, and dust, which can cause extensive damage to cylinder walls, rods, seals, and other components. The common compound
for wipers is polyurethane.
Metallic scrapers are used for sub-zero temperature application, an application where foreign material can deposit on rod. The bearing element/wear bands are used to eliminate metal-to-metal contact. The wear bands are designed as per the side load requirements. The primary compounds for wear bands are filled PTFE, Woven fabric-reinforced polyester resin, and bronze.
Parts made with pipe bending machine
In our manufacturing facility, we design and manufacture every machine with our own manufacturing machines. Pipe manufacturers, tube manufacturing companies, and machine manufacturing companies are our biggest customers. In our 2500 m2 closed area, we have a 100% indoor production ability.
Pipe bending machines are used to create a wide variety of parts for various industries. Here are some examples of parts that can be made with a pipe bending machine:
Automotive industry:
- Exhaust pipes
- Frame components
- Roll bars
- Seat frames
- Suspension parts
Construction industry:
- Handrails
- Guardrails
- Piping systems
- Structural supports
- Tubing for electrical conduit
Manufacturing industry:
- Appliance components
- Chair frames
- Furniture components
- Hand tools
- Medical equipment
Oil and gas industry:
- Piping for oil and gas pipelines
- Tubing for instrumentation and control systems
- Valves and fittings
- Wellbores
HVAC industry:
- Ductwork
- Pipe fittings
- Tubing for refrigerant lines
- Ventilation systems
Plumbing industry:
- Drains
- Pipes for water supply and waste disposal
- Tubing for plumbing fixtures
- Valves and fittings
In addition to these specific examples, pipe bending machines can be used to create a wide variety of other parts depending on the specific needs of the application.
Here are some additional factors that can affect the type of parts that can be made with a pipe bending machine:
- The type of pipe bending machine: Different types of pipe bending machines have different capabilities. For example, mandrel bending machines are well-suited for bending thin-walled pipes, while rotary bending machines are better for bending pipes with large diameters.
- The material of the pipe: Different materials have different bending characteristics. For example, stainless steel is more difficult to bend than aluminum.
- The thickness of the pipe: Thicker pipes are more difficult to bend than thinner pipes.
- The desired bend radius: The bend radius is the tightest bend that can be made in the pipe. Smaller bend radii require more force and specialized machines.
- The desired bend angle: The bend angle is the angle at which the pipe is bent. Larger bend angles require more force and specialized machines.
With careful planning and the right equipment, pipe bending machines can be used to create a wide variety of parts for a wide range of applications.
EMS Metalworking Machinery
We design, manufacture and assembly metalworking machinery such as:
- Hydraulic transfer press
- Glass mosaic press
- Hydraulic deep drawing press
- Casting press
- Hydraulic cold forming press
- Hydroforming press
- Composite press
- Silicone rubber moulding press
- Brake pad press
- Melamine press
- SMC & BMC Press
- Labrotaroy press
- Edge cutting trimming machine
- Edge curling machine
- Trimming beading machine
- Trimming joggling machine
- Cookware production line
- Pipe bending machine
- Profile bending machine
- Bandsaw for metal
- Cylindrical welding machine
- Horizontal pres and cookware
- Kitchenware, hotelware
- Bakeware and cuttlery production machinery
as a complete line as well as an individual machine such as:
- Edge cutting trimming beading machines
- Polishing and grinding machines for pot and pans
- Hydraulic drawing presses
- Circle blanking machines
- Riveting machine
- Hole punching machines
- Press feeding machine
You can check our machinery at work at: EMS Metalworking Machinery – YouTube
Applications:
- Beading and ribbing
- Flanging
- Trimming
- Curling
- Lock-seaming
- Ribbing
- Flange-punching