Boom Welding Machine

The boom welding machine is designed to work either independently or in conjunction with rotators and/or positioners to perform jobs like positioning an automatic welding head correctly over a workpiece to achieve accurate down-hand weld.

The Manipulator is fully motorized for raise, lower and boom traverse with an optional motorized traveling base. It allows the use of fully automated production techniques that increase quality, reduce production time and reduce operator fatigue.

A boom welding machine, also known as a column and boom welding machine, is a specialized piece of equipment designed to weld pipes and other cylindrical components in elevated positions. These machines typically consist of a stable column that houses the welding equipment and a boom that extends from the column to reach the workpiece. The boom can be maneuvered to position the welding torch precisely along the weld seam, ensuring consistent weld quality and accessibility in challenging work environments.

Key Features of Boom Welding Machines:

Stable Column: A sturdy column provides a solid base for the welding equipment, ensuring stability and preventing movement during welding operations.
Movable Boom: An extendable boom that can be maneuvered to reach various heights and positions, enabling welding in elevated or inaccessible areas.
Precision Positioning: The boom can be precisely positioned using various controls, allowing the welding torch to be accurately aligned with the weld seam.
Compatible Welding Processes: Compatible with various welding processes, such as gas metal arc welding (GMAW), gas tungsten arc welding (GTAW), and submerged arc welding (SAW), providing flexibility in material handling.
Welding Torch Positioning: Adjustable welding torch holders ensure the welding torch can be positioned to the desired location for optimal weld penetration and fusion.
Automation Integration: Can be integrated with robotic arms or other controlled systems for automated welding operations, enhancing productivity and reducing labor costs.
Safety Features: Interlocks, guards, and emergency stop buttons to prevent accidents and hazards, ensuring operator safety during welding operations.
Data Logging: Advanced boom welding machines may have data logging capabilities to record welding parameters and weld quality information for process control, quality assurance, and traceability purposes.
Adaptability: Boom welding machines can be adapted to handle a wide range of pipe diameters and configurations, making them versatile tools for various applications.
Durability: Boom welding machines are built to withstand the rigors of industrial environments, making them a reliable and long-lasting investment for welding operations.

Applications of Boom Welding Machines:

Boom welding machines are widely used in various industries to weld pipes and other cylindrical components:

Construction Industry: Welding pipes and other structural components in construction projects, such as scaffolding, towers, and pipelines.
Power Generation Industry: Welding pressure vessels, pipes, and other components for power plants in elevated or hard-to-reach areas.
Manufacturing Industry: Welding cylindrical components in various manufacturing processes, such as water tanks, vessels, and storage containers.
Shipbuilding: Welding pipes and tubes used in the construction and maintenance of ships in shipyards and other marine environments.
Oil and Gas Industry: Welding pipelines, storage tanks, and other infrastructure in offshore and onshore oil and gas operations.
Aerospace Industry: Welding components for aircraft fuselages, pressure vessels, and other structures in aircraft manufacturing.
Medical Device Manufacturing: Welding implantable devices, catheters, and other medical components that require precise and controlled welding operations.

Conclusion:

Boom welding machines are essential tools in various industries, providing efficient, precise, and reliable methods for joining cylindrical components in elevated or challenging work environments. Their adaptability, versatility, and ability to handle a wide range of applications make them indispensable tools for manufacturing, construction, and various industrial processes. As technology advances, boom welding machines are expected to become even more sophisticated, enhancing their efficiency, precision, and safety, further expanding their applications in diverse industries.

A safe vertical lift is achieved through an AC self-braking motor. A geared reducer provides constant speed and smooth movement. Moreover, the
The manipulator is equipped with an automated safety latch.

This latch locks the room instantly when the chain tension on the boom lift is released. The boom is driven by spur gears. It has a rack on the underside to prevent the accumulation of foreign matter

A boom welding machine, often referred to as a column and boom welding manipulator, is a specialized piece of welding equipment used for precise and automated welding in various industries. It consists of a vertical column and a horizontal boom that can move in multiple directions to position the welding torch or welding head accurately. Here are key details about boom welding machines:

1. Vertical Column:

The vertical column is a sturdy and vertically oriented structure that provides support for the horizontal boom. It is often mounted to the floor or a fixed platform.

2. Horizontal Boom:

The horizontal boom is a moveable arm that extends horizontally from the top of the vertical column. It carries the welding torch or welding head and can move in various directions, including up and down, left and right, and forward and backward.

3. Positioning Controls:

Boom welding machines are equipped with advanced control systems that allow operators to precisely position the welding torch or head. These controls may include manual, semi-automatic, or fully automatic modes.

4. Range of Motion:

The range of motion of the horizontal boom can vary depending on the specific model and application. Some boom welders have a limited range, while others offer extended reach for large workpieces.

5. Welding Processes:

Boom welding machines are compatible with various welding processes, including MIG (Metal Inert Gas), TIG (Tungsten Inert Gas), SAW (Submerged Arc Welding), and more. They can handle a wide range of materials and welding applications.

6. Workpiece Positioning:

Boom welders are used to position the welding torch or head at the optimal angle and distance from the workpiece. This ensures precise and consistent welds, even on complex shapes and joints.

7. Automation:

Many boom welding machines are fully automated, allowing for programmable welding sequences. This automation improves welding efficiency and reduces operator fatigue.

8. Safety Features:

Safety is a critical consideration in welding. Boom welding machines often incorporate safety features such as emergency stop buttons, safety interlocks, and protective enclosures to safeguard operators and prevent accidents.

9. Versatility:

Boom welders are versatile machines suitable for a wide range of applications, including the fabrication of pressure vessels, pipes, structural steel, shipbuilding, and more.

10. Productivity and Quality: – These machines improve welding productivity by reducing setup time and ensuring consistent weld quality. They are especially valuable in high-production environments.

11. Welding Manipulator Attachments: – Depending on the specific application, various attachments can be added to the horizontal boom, including welding torches, wire feeders, welding heads, and other specialized tools.

12. Integration with Welding Power Sources: – Boom welding machines are typically integrated with welding power sources and control systems to provide a complete welding solution.

13. Maintenance: – Regular maintenance and calibration are essential to ensure the accuracy and reliability of boom welding machines.

Boom welding machines are essential for industries that require high-quality and efficient welding processes. They improve welding accuracy, reduce labor costs, and enhance overall productivity, making them valuable assets in modern manufacturing and fabrication facilities.

Key Features of Boom Welding Machines

Boom welding machines, or column and boom welding machines, are specialized pieces of equipment designed to weld pipes and other cylindrical components in elevated positions. These machines typically consist of a stable column that houses the welding equipment and a boom that extends from the column to reach the workpiece. The boom can be maneuvered to position the welding torch precisely along the weld seam, ensuring consistent weld quality and accessibility in challenging work environments.

Key features of boom welding machines:

Stability and Rigidity: Boom welding machines are designed with a sturdy column that provides a solid base for the welding equipment, preventing movement during welding operations. This stability is crucial for ensuring consistent weld quality and preventing defects.
Variable Boom Reach: The boom of a boom welding machine can be extended or retracted to reach various heights and positions, enabling welding in elevated or inaccessible areas. This flexibility allows for greater access to the workpiece and accommodates a wider range of welding applications.
Precision Torch Positioning: Boom welding machines incorporate precise control mechanisms to position the welding torch accurately along the weld seam. This precision is essential for achieving optimal weld penetration and fusion, ensuring strong and durable welds.
Compatibility with Various Welding Processes: Boom welding machines are designed to accommodate various welding processes, such as gas metal arc welding (GMAW), gas tungsten arc welding (GTAW), and submerged arc welding (SAW). This versatility allows them to handle a wide range of materials and welding requirements.
Automated Welding Capabilities: Boom welding machines can be integrated with robotic arms or other automated systems to perform welding operations without direct operator intervention. This automation enhances productivity and reduces labor costs, especially for repetitive or high-volume welding tasks.
Comprehensive Safety Features: Boom welding machines are equipped with various safety features to protect operators from potential hazards, such as interlocks to prevent unauthorized access, guards to shield from sparks and flying debris, and emergency stop buttons to halt operations in case of danger.
Data Logging and Monitoring: Advanced boom welding machines may incorporate data logging and monitoring capabilities to record welding parameters and weld quality information. This data can be used for process control, quality assurance, and traceability purposes, ensuring consistent weld quality and adherence to specifications.
Adaptability to Diverse Workpieces: Boom welding machines can be adapted to handle a wide range of pipe diameters and configurations, making them versatile tools for various applications. This adaptability allows them to accommodate different workpiece geometries and welding requirements.
Durability and Reliability: Boom welding machines are constructed from robust materials and components to withstand the rigors of industrial environments. This durability ensures a long service life and minimizes downtime due to machine failure.
Ease of Operation and Maintenance: Boom welding machines are designed for user-friendly operation and maintenance. Clear controls, intuitive interfaces, and readily accessible components make them easy to operate and maintain, reducing training time and minimizing downtime for maintenance tasks.

In summary, boom welding machines offer a combination of versatility, precision, and safety, making them indispensable tools in various industries, including construction, power generation, manufacturing, and shipbuilding. Their ability to handle elevated welding tasks and adapt to different workpiece geometries makes them valuable assets for a wide range of applications. As technology advances, boom welding machines are expected to become even more sophisticated, incorporating advanced automation, monitoring, and control systems to further enhance their capabilities and expand their applications across various sectors.

Application Areas

Boom welding machines, or column and boom welding manipulators, are versatile pieces of equipment used across various industries for precision welding and fabrication tasks. Their ability to position the welding torch or welding head accurately and consistently makes them valuable in a wide range of applications. Here are some common application areas for boom welding machines:

Pressure Vessel Fabrication:
- Boom welding machines are used in the manufacturing of pressure vessels, such as boilers, storage tanks, and reactor vessels. They ensure precise and high-quality welds on curved and cylindrical surfaces.
Pipe and Pipeline Welding:
- In the oil and gas industry, boom welding machines play a crucial role in welding pipelines and associated components. They help maintain weld quality and integrity over long pipe sections.
Structural Steel Fabrication:
- Boom welders are used in the construction and fabrication of structural steel components for buildings, bridges, and infrastructure projects. They ensure accurate welds on large and complex steel structures.
Shipbuilding:
- Shipbuilders use boom welding machines for welding various parts of ships, including hulls, bulkheads, and deck structures. These machines improve the efficiency and quality of ship welding.
Aerospace and Aircraft Manufacturing:
- Boom welders are employed in the aerospace industry to weld components for aircraft, spacecraft, and missile systems. They ensure precision and repeatability in critical welds.
Automotive Manufacturing:
- In automotive production, boom welding machines are used for welding vehicle frames, chassis components, and exhaust systems, ensuring structural integrity and safety.
Railroad and Rolling Stock:
- The railroad industry utilizes boom welders for welding railcar components, locomotive frames, and rail infrastructure elements to maintain safety and reliability.
Heavy Equipment Manufacturing:
- Manufacturers of heavy machinery and equipment, such as construction and mining equipment, use boom welding machines for welding large and robust components.
Energy and Power Generation:
- Boom welding machines are used in the energy sector for welding components of power plants, including turbines, generators, and heat exchangers.
Nuclear Industry:
- In the nuclear industry, boom welders are employed for welding components of nuclear reactors and associated systems that require precise and reliable welds.
Petrochemical and Chemical Processing:
- Boom welding machines are used for fabricating components used in chemical plants, refineries, and industrial processing facilities where corrosion resistance is critical.
Metal Fabrication:
- General metal fabrication shops use boom welding machines for a wide range of projects, including custom metalwork, structural components, and specialized equipment.
Research and Development:
- Boom welders are used in research and development laboratories and facilities for prototyping and experimentation in various industries.
Custom and Specialized Applications:
- Boom welding machines are adaptable and can be customized for specialized applications in diverse industries, meeting unique welding needs.

Boom welding machines contribute to improved welding efficiency, weld quality, and productivity across these industries. Their ability to handle various welding processes and materials, along with precise positioning capabilities, makes them valuable assets in modern manufacturing and fabrication environments.

Pressure Vessel Fabrication with Column Boom Welding Machine

Column and boom welding machines play a crucial role in the fabrication of pressure vessels, providing a stable and efficient method for joining the cylindrical and spherical components that form these critical structures. These machines offer several advantages for pressure vessel fabrication, including:

Accessibility and Precision: The column-mounted boom allows for precise positioning of the welding torch, ensuring consistent access to all weld seams, even in hard-to-reach areas. This precision is essential for achieving the high weld quality standards required for pressure vessels.
Stability and Rigidity: The sturdy column provides a stable foundation for the welding equipment, preventing movement and vibrations during welding operations. This stability is crucial for maintaining weld integrity and preventing defects.
Adaptability to Different Vessel Geometries: Column and boom welding machines can be adapted to handle a variety of pressure vessel shapes and sizes, from small-diameter tanks to large-scale storage vessels. This adaptability makes them versatile tools for a wide range of pressure vessel fabrication projects.
Integration with Automation: Column and boom welding machines can be integrated with robotic arms or other automated systems to perform welding operations without direct operator intervention. This automation enhances productivity, reduces labor costs, and ensures consistent weld quality, especially for repetitive or high-volume fabrication projects.
Safety Features for Hazardous Environments: Pressure vessel fabrication often involves working with high-pressure gases and flammable materials. Column and boom welding machines incorporate safety features, such as interlocks, guards, and emergency stop buttons, to protect operators from potential hazards and ensure a safe working environment.

Here’s a step-by-step overview of the pressure vessel fabrication process using a column and boom welding machine:

Preparation and Pre-Welding: The pressure vessel components, such as the cylindrical shell and end caps, are carefully prepared and inspected for any defects or irregularities. The welding surfaces are cleaned and preheated to ensure optimal weld quality.
Positioning and Alignment: The pressure vessel components are accurately positioned and aligned using jigs, fixtures, or other stabilizing tools. The column and boom welding machine is maneuvered to provide the welding torch with access to all weld seams.
Welding Operation: The welding process is initiated, with the welding torch precisely positioned along the weld seam. The welding parameters, such as current, voltage, and travel speed, are carefully controlled to achieve the desired weld characteristics.
Non-Destructive Testing (NDT): After welding, the weld joints undergo rigorous non-destructive testing (NDT) using methods such as ultrasonic testing, radiographic testing, or magnetic particle inspection. NDT ensures the integrity of the welds and identifies any potential defects that may require rectification.
Final Finishing and Testing: Upon successful NDT results, the pressure vessel undergoes final finishing and testing. This may include surface treatment, pressure testing, and certification to ensure it meets the required safety standards and performance specifications.

Column and boom welding machines have become indispensable tools in the fabrication of pressure vessels, providing a combination of precision, efficiency, and safety that is essential for manufacturing these critical components. As technology advances, these machines are expected to become even more sophisticated, incorporating advanced automation, monitoring, and control systems to further enhance their capabilities and contribute to the production of high-quality, reliable pressure vessels for various industrial applications.

Pipe and Pipeline Welding with Column Boom Welding Machine

Column and boom welding machines, also known as turning rolls or welding positioners, are specialized pieces of equipment designed to rotate and position pipes during the welding process. They provide a stable and controlled platform for welders to access all sides of the pipe, ensuring consistent weld quality and efficient welding operations. This makes them particularly well-suited for pipe and pipeline welding applications.

Key Advantages of Using Column and Boom Welding Machines for Pipe and Pipeline Welding:

Accessibility and Precision: The rotating platform allows for complete access to the entire pipe circumference, enabling welders to position the welding torch precisely along the weld seam. This ensures consistent weld quality and prevents defects.
Efficiency and Productivity: By rotating the pipe continuously, column and boom welding machines significantly reduce welding time compared to manual welding methods. This enhances productivity and reduces labor costs.
Minimizing Distortion and Defects: The controlled rotation of the pipe minimizes distortion and heat buildup, preventing weld defects and ensuring the integrity of the pipeline.
Adaptability to Various Pipe Diameters: Column and boom welding machines can be adapted to handle a wide range of pipe diameters, making them versatile tools for various pipeline projects.
Integration with Automation: These machines can be integrated with robotic arms or other automated systems, enabling high-volume, automated welding operations for large-scale pipeline projects.

Step-by-Step Process of Pipe and Pipeline Welding with Column and Boom Welding Machine:

Pipe Preparation: The pipes are inspected for any defects or irregularities, and the welding surfaces are cleaned and prepared for optimal weld quality.
Pipe Positioning and Alignment: The pipes are carefully positioned and aligned on the column and boom welding machine, ensuring they are properly secured and centered for rotation.
Welding Parameter Setup: The welding parameters, such as current, voltage, travel speed, and filler metal type, are determined based on the pipe material, thickness, and welding requirements.
Initiating Welding Operation: The welding process is initiated, with the welding torch precisely positioned along the weld seam. The continuous rotation of the pipe ensures consistent weld deposition and penetration.
Weld Inspection and Non-Destructive Testing (NDT): Upon completion of welding, the welds are thoroughly inspected for any visual defects. Additionally, NDT methods such as ultrasonic testing or radiographic testing are employed to identify any internal flaws or discontinuities in the welds.
Pipeline Assembly and Testing: The welded pipes are assembled into the pipeline, and the overall pipeline undergoes rigorous testing to ensure its integrity and leak-proofness. This may include pressure testing, leak detection, and final certification.

Column and boom welding machines have become essential tools in the construction and maintenance of pipelines, providing a reliable and efficient method for joining pipes and ensuring the integrity of these critical infrastructure components. As technology advances, these machines are expected to become even more sophisticated, incorporating advanced automation, control, and monitoring systems to further enhance their capabilities and contribute to the construction of safe, durable, and efficient pipelines.

EMS Metalworking Machinery

We design, manufacture and assembly metalworking machinery such as:

Hydraulic transfer press
Glass mosaic press
Hydraulic deep drawing press
Casting press
Hydraulic cold forming press
Hydroforming press
Composite press
Silicone rubber moulding press
Brake pad press
Melamine press
SMC & BMC Press
Labrotaroy press
Edge cutting trimming machine
Edge curling machine
Trimming beading machine
Trimming joggling machine
Cookware production line
Pipe bending machine
Profile bending machine
Bandsaw for metal
Cylindrical welding machine
Horizontal pres and cookware
Kitchenware, hotelware
Bakeware and cuttlery production machinery

as a complete line as well as an individual machine such as:

Edge cutting trimming beading machines
Polishing and grinding machines for pot and pans
Hydraulic drawing presses
Circle blanking machines
Riveting machine
Hole punching machines
Press feeding machine

You can check our machinery at work at: EMS Metalworking Machinery – YouTube

Applications:

Beading and ribbing
Flanging
Trimming
Curling
Lock-seaming
Ribbing
Flange-punching