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Hydraulic Press Bender

Hydraulic Press Bender

We manufacture a Hydraulic Press Bender to bend sheet metal edges. Hydraulic Press Machines are used in metalworking industries

A hydraulic press brake is a powerful machine used to bend sheet metal into various shapes and angles using hydraulic pressure. It is a versatile tool widely used in the metal fabrication industry, particularly for bending thicker sheet metal pieces that require high bending forces.

Key Components of a Hydraulic Press Brake

  1. Frame: The frame provides a robust base for the machine and supports the bending mechanism. It is typically made from heavy-duty steel or cast iron to withstand the immense forces involved in bending sheet metal.
  2. Hydraulic System: The hydraulic system is the heart of the machine, generating and supplying pressurized hydraulic fluid to the bending mechanism. It consists of a hydraulic pump, hoses, valves, and a hydraulic cylinder. The hydraulic cylinder applies high-pressure hydraulic fluid to the ram, providing the force required to bend the sheet metal.
  3. Ram: The ram is a movable component that applies downward force onto the sheet metal. It is connected to the hydraulic cylinder and guided by rails to ensure precise movement and alignment.
  4. Punch: The punch is a tooling component that forms the desired shape in the sheet metal. It is typically made from hardened steel or tool steel to withstand the abrasion and forces involved in bending.
  5. Die: The die is another tooling component that supports the sheet metal during bending. It is designed to match the shape of the punch to create the desired bend angle and prevent distortion.
  6. Work Table: The work table provides a stable surface for positioning and securing the sheet metal during bending. It is adjustable to accommodate different sheet metal sizes and bending angles.
  7. Back Gauge: The back gauge, also known as the depth stop, controls the distance between the rear edge of the sheet metal and the bending line. It ensures consistent bending positions and prevents the sheet metal from slipping during the bending process.
  8. Controls: The control panel allows the operator to set the bending angle, engage the bending mechanism, and monitor the bending process. Modern press brakes often feature advanced computer controls for precise and automated operation.

Common Applications of Hydraulic Press Brakes

Hydraulic press brakes are widely used for various applications in the metal fabrication industry:

  1. Bending sheet metal components for various products, such as enclosures, brackets, ducts, and structural components.
  2. Manufacturing metal parts for appliances, automotive components, and industrial equipment.
  3. Creating custom-shaped sheet metal components for unique applications.
  4. Prototyping sheet metal designs to evaluate form, fit, and functionality.
  5. High-volume production of sheet metal components in various industries.

Benefits of Hydraulic Press Brakes

Hydraulic press brakes offer several advantages over other bending methods:

  1. High Bending Capacity: Hydraulic press brakes can handle thicker sheet metal than manual or pneumatic bending machines, making them suitable for heavy-duty applications.
  2. Precision Bending: Hydraulic press brakes provide precise control over the bending angle, ensuring consistent and accurate bends, even for complex shapes.
  3. High Production Rates: Hydraulic press brakes are designed for high-volume production, enabling efficient manufacturing of large quantities of sheet metal components.
  4. Automation and Efficiency: Modern hydraulic press brakes can be automated, reducing labor costs and increasing production efficiency.
  5. Durability and Reliability: Hydraulic press brakes are built to withstand demanding industrial environments and provide reliable performance over extended periods.

Safety Precautions for Operating Hydraulic Press Brakes

When operating hydraulic press brakes, it is crucial to adhere to strict safety protocols to prevent injuries and accidents:

  1. Thorough Training: Operators must receive comprehensive training on the specific machine model, its operation, and safety procedures.
  2. Personal Protective Equipment (PPE): Always wear appropriate PPE, including safety glasses, gloves, and hearing protection, to protect from flying debris, sharp edges, and noise.
  3. Secure the Sheet Metal: Ensure the sheet metal is securely positioned and fastened to the work table and back gauge to prevent movement during bending.
  4. Avoid Overloading: Do not overload the machine beyond its specified capacity. Overloading can damage the machine and cause serious injuries.
  5. Maintain Safe Distances: Keep hands, clothing, and loose objects away from moving parts, the ram, punch, and die, to avoid accidental contact and harm.
  6. Emergency Stop Procedures: Familiarize yourself with emergency stop procedures and be prepared to act quickly in case of any unexpected malfunctions or hazards.
  7. Regular Maintenance: Follow a strict maintenance schedule to ensure the machine is in optimal condition, free from potential hazards, and operating safely.
  8. Proper Work Environment: Maintain a clean, organized, and well-lit work area to prevent accidents and facilitate safe operation of the machine.

By adhering to these safety precautions and operating hydraulic press brakes with proper training and attention, individuals can effectively shape sheet metal and create various components in the metal fabrication industry.

Hydraulic Press Bender


A hydraulic press bending machine, also known as a hydraulic press brake, is a powerful machine used to bend sheet metal into various shapes and angles using hydraulic pressure. These machines are versatile tools widely used in the metal fabrication industry, particularly for bending thicker sheet metal pieces that require high bending forces.

Key Components of a Hydraulic Press Bending Machine

A hydraulic press bending machine consists of several essential components that work together to achieve precise and efficient bending operations:

  1. Frame: The frame provides a sturdy and robust base for the machine, supporting the bending mechanism and other components. It is typically made from heavy-duty steel or cast iron to withstand the immense forces involved in bending sheet metal.
  2. Hydraulic System: The hydraulic system is the heart of the machine, generating and supplying pressurized hydraulic fluid to the bending mechanism. It consists of a hydraulic pump, hoses, valves, and a hydraulic cylinder. The hydraulic cylinder applies high-pressure hydraulic fluid to the ram, providing the force required to bend the sheet metal.
  3. Ram: The ram is a movable component that applies downward force onto the sheet metal. It is connected to the hydraulic cylinder and guided by rails to ensure precise movement and alignment during the bending process.
  4. Punch: The punch is a tooling component that forms the desired shape in the sheet metal. It is typically made from hardened steel or tool steel to withstand the abrasion and forces involved in bending. The punch’s profile corresponds to the desired bend shape.
  5. Die: The die is another tooling component that supports the sheet metal during bending. It is designed to match the shape of the punch to create the desired bend angle and prevent distortion. The die provides a stable surface against which the punch forces the sheet metal to bend.
  6. Work Table: The work table provides a stable and adjustable surface for positioning and securing the sheet metal during bending. It can be adjusted to accommodate different sheet metal sizes and bending angles, ensuring precise positioning.
  7. Back Gauge: The back gauge, also known as the depth stop, controls the distance between the rear edge of the sheet metal and the bending line. It ensures consistent bending positions and prevents the sheet metal from slipping during the bending process, maintaining accuracy and consistency.
  8. Controls: The control panel allows the operator to set and monitor the bending process. Modern press brakes often feature advanced computer controls for precise and automated operation. These controls enable operators to set bending angles, bending speeds, and other parameters, ensuring consistent and repeatable results.

Common Applications of Hydraulic Press Bending Machines

Hydraulic press bending machines are widely used for a variety of applications in the metal fabrication industry:

  1. Bending sheet metal components for various products: These components include enclosures, brackets, ducts, structural components, and various other sheet metal parts.
  2. Manufacturing metal parts for appliances: Hydraulic press brakes are used to create sheet metal components for appliances like refrigerators, washing machines, and dishwashers.
  3. Producing automotive components: These components include car body panels, brackets, frames, and other sheet metal parts used in automotive manufacturing.
  4. Creating custom-shaped sheet metal components: Hydraulic press brakes can bend sheet metal into unique and custom shapes for specific applications.
  5. Prototyping sheet metal designs: These machines are used to create prototypes of sheet metal components to evaluate form, fit, and functionality before full-scale production.
  6. High-volume production of sheet metal components: Hydraulic press brakes are designed for high-volume production, enabling efficient manufacturing of large quantities of sheet metal components for various industries.

Benefits of Hydraulic Press Bending Machines

Hydraulic press brakes offer several advantages over other bending methods, making them a popular choice in metal fabrication:

  1. High Bending Capacity: Hydraulic press brakes can handle thicker sheet metal than manual or pneumatic bending machines, making them suitable for heavy-duty applications and bending thicker materials.
  2. Precision Bending: Hydraulic press brakes provide precise control over the bending angle, ensuring consistent and accurate bends, even for complex shapes. The punch and die design along with the hydraulic system contribute to precise bending results.
  3. High Production Rates: Hydraulic press brakes are designed for high-volume production, enabling efficient manufacturing of large quantities of sheet metal components. Their automation capabilities further enhance production efficiency.
  4. Automation and Efficiency: Modern hydraulic press brakes can be automated, reducing labor costs and increasing production efficiency. Automated controls allow for repetitive and consistent bending operations, reducing human error and improving productivity.
  5. Durability and Reliability: Hydraulic press brakes are built to withstand demanding industrial environments and provide reliable performance over extended periods. Their robust construction and components ensure long-lasting operation.

EMS Metalworking Machinery

We design, manufacture and assembly metalworking machinery such as:

  • Hydraulic transfer press
  • Glass mosaic press
  • Hydraulic deep drawing press
  • Casting press
  • Hydraulic cold forming press
  • Hydroforming press
  • Composite press
  • Silicone rubber moulding press
  • Brake pad press
  • Melamine press
  • SMC & BMC Press
  • Labrotaroy press
  • Edge cutting trimming machine
  • Edge curling machine
  • Trimming beading machine
  • Trimming joggling machine
  • Cookware production line
  • Pipe bending machine
  • Profile bending machine
  • Bandsaw for metal
  • Cylindrical welding machine
  • Horizontal pres and cookware
  • Kitchenware, hotelware
  • Bakeware and cuttlery production machinery

as a complete line as well as an individual machine such as:

  • Edge cutting trimming beading machines
  • Polishing and grinding machines for pot and pans
  • Hydraulic drawing presses
  • Circle blanking machines
  • Riveting machine
  • Hole punching machines
  • Press feeding machine

You can check our machinery at work at: EMS Metalworking Machinery – YouTube

Applications:

  • Beading and ribbing
  • Flanging
  • Trimming
  • Curling
  • Lock-seaming
  • Ribbing
  • Flange-punching