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Horizontal Hydraulic Press Manufacturers

Horizontal Hydraulic Press Manufacturers
Horizontal Hydraulic Press Manufacturers

We are the leading one besides the Horizontal Hydraulic Press Manufacturers to cut, trim, and curl the edges of round parts. The Horizontal Hydraulic Press Machines are used in various metalworking industries

Horizontal hydraulic presses are versatile and powerful machines that utilize hydraulic pressure to apply force horizontally to a workpiece. They are commonly used in a wide range of industries, including metalworking, manufacturing, and construction, for various applications such as bending, straightening, pressing, and forming.

Components of Horizontal Hydraulic Presses

Horizontal hydraulic presses typically consist of the following key components:

  1. Frame: The sturdy frame provides the structural support for the press, ensuring stability and rigidity during operation.
  2. Hydraulic Cylinder: The hydraulic cylinder is the heart of the press, converting hydraulic pressure into mechanical force. It consists of a piston, cylinder barrel, and hydraulic seals.
  3. Hydraulic Pump and Power Unit: The hydraulic pump and power unit supply hydraulic fluid to the cylinder, generating the required pressure for operation.
  4. Control System: The control system regulates the hydraulic pressure, ram speed, and press operation, ensuring precise and controlled movement.
  5. Work Table or Bed: The work table or bed provides a stable surface for the workpiece and facilitates alignment during the pressing process.
  6. Tooling: Various tooling options are available, including dies, punches, and adapters, to accommodate different workpiece shapes and applications.

Types of Horizontal Hydraulic Presses

Horizontal hydraulic presses come in various types, each with its specific characteristics and applications:

  1. Single-acting Presses: These presses have a single hydraulic cylinder that applies force in one direction. They are suitable for simple bending and straightening operations.
  2. Double-acting Presses: These presses have two hydraulic cylinders, allowing for force application in both directions. They are more versatile and can handle a wider range of pressing operations.
  3. Four-column Presses: These presses feature four columns that provide exceptional stability and rigidity, making them suitable for heavy-duty applications.
  4. C-frame Presses: These presses have a C-shaped frame, offering a more compact design and suitable for smaller workpieces.

Applications of Horizontal Hydraulic Presses

Horizontal hydraulic presses have a wide range of applications in various industries:

  1. Metalworking: Bending, straightening, forming, and coining of metal components for manufacturing.
  2. Construction: Pressing and forming of sheet metal components for construction applications, such as roofing, cladding, and structural elements.
  3. Automotive Industry: Forming of automotive components, such as body panels, brackets, and structural parts.
  4. Aerospace Industry: Precision forming of aerospace components, ensuring high strength, dimensional accuracy, and structural integrity.
  5. Industrial Applications: Pressing and forming of various components for industrial machinery, equipment, and tools.

Safety Considerations for Horizontal Hydraulic Press Operation

When operating horizontal hydraulic presses, it is crucial to follow safety guidelines to prevent injuries and accidents:

  1. Wear appropriate personal protective equipment (PPE), including safety glasses, gloves, and hearing protection.
  2. Ensure proper machine setup and maintenance, following the manufacturer’s instructions.
  3. Secure the workpiece firmly on the work table before operation.
  4. Avoid distractions while operating the press.
  5. Never operate the press with damaged components or under unsafe conditions.
  6. Receive proper training and supervision before operating the press.
  7. Be aware of potential hazards, such as pinch points, moving parts, and high-pressure hydraulic fluid.
  8. Never operate the press under the influence of alcohol or drugs.
  9. Report any malfunctions or safety concerns to the appropriate personnel immediately.

Horizontal hydraulic presses are versatile and powerful tools that play a significant role in various industries. By following safety guidelines and using appropriate techniques, operators can safely and effectively utilize these machines to produce high-quality components for a wide range of applications.

Horizontal Hydraulic Press Manufacturers

Horizontal Hydraulic Press Manufacturers
Horizontal Hydraulic Press Manufacturers

The manufacturing of horizontal hydraulic presses involves a complex process that integrates various engineering disciplines, precision machining, and assembly procedures. Here’s a simplified overview of the key steps involved:

  1. Design and Engineering: The design phase involves creating detailed engineering drawings and specifications, considering factors such as press capacity, frame design, hydraulic system components, and safety features. Engineers utilize computer-aided design (CAD) software and finite element analysis (FEA) to optimize the design and ensure structural integrity.
  2. Frame Fabrication: The frame, the backbone of the press, is typically constructed from high-strength steel plates or castings. The frame is precision machined to ensure accurate dimensions and proper alignment of components. Welding, milling, and drilling are common machining processes employed in frame fabrication.
  3. Hydraulic System Assembly: The hydraulic system, the power source of the press, consists of a hydraulic pump, control valves, piping, and the hydraulic cylinder. Each component is carefully selected and assembled to achieve the desired press force, speed, and controllability.
  4. Ram and Work Table Assembly: The ram, the moving part that applies force to the workpiece, is precisely machined and assembled with the hydraulic cylinder. The work table, the surface on which the workpiece is positioned, is also carefully leveled and aligned with the ram.
  5. Tooling Preparation: A variety of tooling options, such as dies, punches, and adapters, are prepared based on the specific applications of the press. These tools are precision machined to ensure compatibility with the workpiece and the desired forming operation.
  6. Electrical System Integration: The electrical system, which controls the operation of the press, is integrated with the hydraulic system and safety interlocks. This includes electrical components, wiring, and control panels.
  7. Testing and Commissioning: The completed press undergoes rigorous testing and commissioning procedures to ensure it meets the design specifications, safety requirements, and operational functionality. This involves load testing, control system verification, and safety interlock checks.
  8. Documentation and Delivery: Comprehensive documentation, including operating manuals, maintenance schedules, and safety guidelines, is prepared for the press. The press is then carefully packaged and shipped to the customer.

Horizontal hydraulic press manufacturing is a sophisticated process that demands expertise in mechanical engineering, hydraulics, and electrical systems. The quality of the materials, precision of machining, and thorough testing ensure that these powerful machines deliver reliable and safe performance in various industrial applications.

As a manufacturer, we manufacture the following hydraulic horizontal press types

Folding operations with a wrought iron press machine permit to complete bend of the parts or pieces, unlike conventional flat bar section bending machines. Bending with a brake press at a fixed radius up to 150º could be considered one of the other good features of these presses.

The stretching and reducing pipes on the ends in order to make parts that fit or weld later. Cutting, piercing, and punching flat bars or metal sheets turn this horizontal bending press into a punching shears machine. Many workshops use these presses to stretch and form different kinds of profiles. It is also a solution to bend different profiles at the different radii and keep the ends straight, like when manufacturing handles and flanges.

Horizontal Hydraulic Press Parts

As one of the leading horizontal hydraulic press manufacturers, we design and build horizontal shop press models. With our hydraulic press horizontal you can bend metal items as below:

Horizontal Hydraulic Press Manufacturers
Horizontal Hydraulic Press Manufacturers

A horizontal hydraulic press is a versatile and powerful machine that utilizes hydraulic pressure to apply force horizontally to a workpiece. It consists of various parts that work together to achieve the desired pressing operation. Here’s a breakdown of the key components:

  1. Frame: The frame is the structural backbone of the press, providing support and stability for the other components. It is typically constructed from heavy-duty steel plates or castings and is designed to withstand the high forces generated during pressing operations.
  2. Hydraulic Cylinder: The hydraulic cylinder is the heart of the press, responsible for converting hydraulic pressure into mechanical force to push the ram downwards. It consists of a piston, cylinder barrel, and hydraulic seals. The size of the cylinder determines the maximum force the press can exert.
  3. Hydraulic Pump and Power Unit: The hydraulic pump and power unit supply hydraulic fluid to the cylinder, generating the required pressure for operation. The pump draws fluid from a reservoir and forces it through a series of valves and filters into the cylinder. The power unit regulates the pressure and flow of hydraulic fluid.
  4. Control System: The control system manages the operation of the press, including ram movement, pressure control, and safety interlocks. It receives input from sensors, such as pressure transducers and position encoders, and controls the valves and actuators to regulate the press’s behavior.
  5. Ram: The ram is the movable part of the press that applies force directly to the workpiece. It is connected to the piston of the hydraulic cylinder and slides along guides within the frame. The ram can be equipped with various tooling, such as dies, punches, or adapters, depending on the specific application.
  6. Work Table or Bed: The work table or bed provides a stable surface for positioning and securing the workpiece during the pressing operation. It is typically adjustable to accommodate different workpiece sizes and heights.
  7. Tooling: Tooling is a crucial component of horizontal hydraulic presses, allowing the press to perform various forming operations. Common tooling options include dies, punches, adapters, and forming tools. Dies are used to shape the workpiece, while punches are used to cut or pierce material. Adapters are used to connect different tooling components, and forming tools are used for specific forming operations, such as bending or straightening.
  8. Safety Interlocks: Safety interlocks are essential components that prevent hazardous situations from occurring during press operation. They typically include sensors that detect the presence of an operator or workpiece, and they prevent the press from activating if safety conditions are not met.
  9. Gauges and Indicators: Gauges and indicators provide the operator with real-time information about the press’s operation, such as hydraulic pressure, ram position, and press force. This information is crucial for monitoring the press’s performance and ensuring safe operation.
  10. Electrical System: The electrical system powers the control system, hydraulic pump, and other electrical components of the press. It includes wiring, electrical panels, and various electrical components, such as motors, relays, and switches.

These components work together to form a functional and powerful horizontal hydraulic press, capable of performing a wide range of pressing operations in various industries.

Body of the Machine Horizontal Press

The main body of the press is manufactured by welded steel sheets and angle iron with a sheet thickness of no less than 8 mm. Then it is painted in our workshop. The body consists the electrical panel inside and the hydraulic pump group.

Horizontal Hydraulic Press Manufacturers
Horizontal Hydraulic Press Manufacturers

The body of a horizontal press is the structural backbone of the machine, providing support and stability for all the other components. It is typically constructed from heavy-duty steel plates or castings and is designed to withstand the high forces generated during pressing operations. The specific design of the body will vary depending on the size, capacity, and type of press, but it generally consists of the following key elements:

  1. Base Frame: The base frame forms the foundation of the press, providing a stable surface for mounting the other components. It is typically a large, rectangular structure made from thick steel plates, and it may incorporate additional support beams or gussets to ensure rigidity under load.
  2. Upright Columns: Upright columns extend vertically from the base frame, providing support for the hydraulic cylinder and ram assembly. These columns are typically made from solid steel bars or castings and are machined to precise tolerances to ensure proper alignment and stability.
  3. Cross Beams: Cross beams connect the upright columns at the top and bottom, forming a rigid framework that supports the hydraulic cylinder and ram assembly. These beams are typically made from heavy-duty steel plates and are designed to withstand the compressive and tensile forces generated during pressing operations.
  4. Tie Rods: Tie rods are long, tensioned rods that run diagonally between the upright columns and cross beams. They pre-stress the frame, counteracting the compressive forces generated during pressing operations and ensuring the overall stability of the body.
  5. Hydraulic Cylinder Mounting Points: The body incorporates mounting points for the hydraulic cylinder, which is the heart of the press and responsible for generating the force required for pressing operations. These mounting points are precisely machined to ensure proper alignment and secure attachment of the cylinder.
  6. Ram Guides: The body provides guides for the movement of the ram, the moving part of the press that applies force directly to the workpiece. These guides are typically made from hardened steel rails or ways and ensure smooth, precise movement of the ram.
  7. Work Table Mounting Points: The body includes mounting points for the work table, which provides a stable surface for positioning and securing the workpiece during pressing operations. These mounting points allow for adjustment of the work table height to accommodate different workpiece sizes.
  8. Tooling Adapters: The body may incorporate adapters or mounting points for attaching various tooling options, such as dies, punches, or adapters. These adapters allow the press to be used for a wide range of pressing operations and accommodate different workpiece shapes and sizes.
  9. Access Panels: The body may include access panels to facilitate maintenance and inspection of the hydraulic components, electrical system, and internal workings of the press. These panels provide convenient access to key components without requiring disassembly of the entire body.
  10. Safety Interlock Mounting Points: The body may incorporate mounting points for safety interlocks, which are critical components that prevent hazardous situations from occurring during press operation. These mounting points allow for secure attachment of safety sensors and actuators.

The body of a horizontal press plays a vital role in ensuring the stability, rigidity, and safety of the machine. It provides a sturdy platform for the other components to operate effectively and withstand the demanding forces generated during pressing operations.

Tool of the Horizontal Hydraulic Press

The tool is the acting unit on the horizontal hydraulic bending press machine. The bending tool of the horizontal bending press act horizontally and compresses the sheet metal part between itself and the counter mold. Here the sheet metal takes the shape of the bending tool.

Tool of the Horizontal Hydraulic Press
Tool of the Horizontal Hydraulic Press

Horizontal hydraulic presses are versatile machines used for various applications in metalworking, manufacturing, and construction. Tooling plays a crucial role in these presses, allowing them to perform a wide range of forming operations on different types of workpieces. Here’s an overview of the key types of tooling used in horizontal hydraulic presses:

  1. Dies: Dies are the most common type of tooling used in horizontal hydraulic presses. They are typically made from hardened steel and are designed to shape the workpiece into a specific form. Dies can be simple or complex, depending on the desired shape and complexity of the workpiece. Common types of dies include blanking dies, forming dies, drawing dies, and coining dies.
  2. Punches: Punches are used in conjunction with dies to cut, pierce, or form the workpiece. They are typically made from hardened steel and are designed to match the shape of the die cavity. Punches are used in various operations, such as blanking, punching, coining, and embossing.
  3. Adapters: Adapters are used to connect different tooling components, such as dies, punches, and adapters, to the ram or work table of the press. They provide a secure and adaptable interface between the tooling and the press, allowing for quick tool changeovers and accommodating different workpiece sizes.
  4. Forming Tools: Forming tools are specialized tooling used for specific forming operations, such as bending, straightening, and flanging. They are designed to apply force to the workpiece in a specific direction or pattern, resulting in the desired shape or form.
  5. Hold-Down Devices: Hold-down devices are used to secure the workpiece in place during pressing operations. They prevent the workpiece from moving or shifting during the forming process, ensuring accurate and consistent results. Common types of hold-down devices include clamps, pressure pads, and wedges.
  6. Ejectors: Ejectors are used to remove the formed workpiece from the die after pressing. They typically consist of pins or bars that push the workpiece out of the die cavity. Ejectors are particularly important for high-volume production runs and for workpieces that tend to stick to the die.

The selection of the appropriate tooling for a horizontal hydraulic press depends on several factors, including the type of operation, the material of the workpiece, the desired shape or form, and the required precision. Proper tooling selection is crucial for achieving the desired results and ensuring the efficient and safe operation of the press.

Motor of the Horizontal Hydraulic Press

The motor and the pump group are the main actuators on the horizontal press machines. The motor is powered by a 380 V Voltage and the motor runs the hydraulic pump. The pump transforms the mechanical energy into the hydraulic energy by sending high pressure hydraulic oil into the bending tool. The tool can move forward and backward.

Motor of the Horizontal Hydraulic Press
Motor and the Pump of the Horizontal Hydraulic Press

The motor in a horizontal hydraulic press serves as the primary power source, driving the hydraulic pump that generates the pressurized fluid required for the press’s operation. The type of motor used in a horizontal hydraulic press depends on the specific power requirements of the press and the available power supply.

Common Motor Types

  1. Electric Motors: Electric motors are the most common type of motor used in horizontal hydraulic presses due to their efficiency, reliability, and versatility. They can be powered by single-phase or three-phase AC power and can be tailored to provide the required torque and speed for the press’s hydraulic pump.
  2. Hydraulic Motors: Hydraulic motors are sometimes used in horizontal hydraulic presses, particularly when the press requires high torque and low speed. Hydraulic motors are powered by pressurized hydraulic fluid from a separate power source and can provide precise control over the press’s ram speed and force.
  3. Pneumatic Motors: Pneumatic motors are occasionally used in smaller portable horizontal hydraulic presses. They are powered by compressed air and offer a lightweight, compact, and relatively low-cost option. However, pneumatic motors typically have lower power output compared to electric or hydraulic motors.

Motor Considerations

  1. Power Requirements: The motor’s power rating should match the power requirements of the hydraulic pump, which in turn depends on the press’s capacity and the desired operating speed.
  2. Speed Requirements: The motor’s speed should be compatible with the required speed of the hydraulic pump. This ensures that the pump can deliver sufficient hydraulic pressure to meet the press’s force requirements.
  3. Duty Cycle: The motor’s duty cycle should match the expected usage pattern of the press. Continuous-duty motors are suitable for presses that operate continuously, while intermittent-duty motors are suitable for presses that operate with frequent stops and starts.
  4. Environmental Conditions: The motor should be selected to withstand the environmental conditions in which the press will operate, such as temperature, humidity, and exposure to dust or debris.
  5. Safety Features: The motor should incorporate safety features, such as overload protection and emergency stop mechanisms, to prevent accidents and protect the equipment.

In summary, the motor plays a crucial role in powering the hydraulic system of a horizontal hydraulic press, providing the energy required to generate the pressurized fluid that drives the press’s ram and performs various forming operations. Selecting the appropriate motor ensures that the press operates efficiently, safely, and meets the specific requirements of the application.

Electric Board of the Horizontal Hydraulic Press

The electric board of the horizontal press is the part where there are contactors and switches that control the motor and controllers of the machine. The board is placed in the main body. We control our horizontal presses by contactors.

Electric Board of the Horizontal Hydraulic Press
Electric Board of the Horizontal Hydraulic Press

The electrical board, also known as the control panel, is the nerve center of a horizontal hydraulic press, responsible for managing and controlling the press’s various electrical components and ensuring its safe and efficient operation. It houses a complex network of electrical circuits, relays, switches, and microprocessors that regulate the power supply, control the motor, monitor sensors, and handle safety interlocks.

Key Components of the Electrical Board

  1. Power Distribution Unit: The power distribution unit provides regulated power to the various electrical components of the press, ensuring that they receive the correct voltage and current levels for optimal performance.
  2. Motor Control System: The motor control system regulates the speed and torque of the electric motor that drives the hydraulic pump. It receives input from the control system and adjusts the motor’s operation to maintain the desired pressure in the hydraulic system.
  3. Control System Interface: The control system interface allows the operator to interact with the press, set parameters, and monitor its operation. It typically includes a control panel with buttons, switches, and displays for user input and feedback.
  4. Sensor Monitoring: The electrical board receives signals from various sensors throughout the press, such as pressure transducers, position encoders, and safety interlocks. These sensors provide real-time information about the press’s operation and enable the control system to make adjustments as needed.
  5. Safety Interlocks: Safety interlocks are critical components that prevent hazardous situations from occurring during press operation. The electrical board monitors safety sensors, such as light curtains or safety gates, and prevents the press from activating if safety conditions are not met.
  6. Fault Diagnostics: The electrical board may incorporate fault detection and diagnostic systems that identify and alert the operator to any malfunctions or irregularities in the press’s operation. This helps prevent downtime and ensures the safe operation of the equipment.

Functions of the Electrical Board

  1. Power Supply Management: The electrical board regulates the flow of electricity to the press’s various components, ensuring that they receive the correct voltage and current levels for optimal performance.
  2. Motor Control: The electrical board controls the speed and torque of the electric motor, allowing for precise regulation of the hydraulic system’s pressure and ram movement.
  3. Control System Integration: The electrical board acts as the interface between the control system and the various electrical components of the press, ensuring that commands from the control system are executed correctly.
  4. Sensor Data Acquisition: The electrical board collects data from various sensors, such as pressure transducers, position encoders, and safety interlocks, providing real-time information about the press’s operation.
  5. Safety Interlock Management: The electrical board monitors safety interlocks and prevents the press from activating if safety conditions are not met, ensuring the safety of the operator and bystanders.
  6. Fault Detection and Diagnostics: The electrical board may provide fault detection and diagnostic capabilities, identifying and alerting the operator to any malfunctions or irregularities in the press’s operation.

The electrical board plays a vital role in the operation and safety of a horizontal hydraulic press. Its complex network of electrical circuits, relays, switches, and microprocessors ensures that the press functions efficiently, safely, and under precise control.

EMS Metalworking Machinery

We design, manufacture and assembly metalworking machinery such as:

  • Hydraulic transfer press
  • Glass mosaic press
  • Hydraulic deep drawing press
  • Casting press
  • Hydraulic cold forming press
  • Hydroforming press
  • Composite press
  • Silicone rubber moulding press
  • Brake pad press
  • Melamine press
  • SMC & BMC Press
  • Labrotaroy press
  • Edge cutting trimming machine
  • Edge curling machine
  • Trimming beading machine
  • Trimming joggling machine
  • Cookware production line
  • Pipe bending machine
  • Profile bending machine
  • Bandsaw for metal
  • Cylindrical welding machine
  • Horizontal pres and cookware
  • Kitchenware, hotelware
  • Bakeware and cuttlery production machinery

as a complete line as well as an individual machine such as:

  • Edge cutting trimming beading machines
  • Polishing and grinding machines for pot and pans
  • Hydraulic drawing presses
  • Circle blanking machines
  • Riveting machine
  • Hole punching machines
  • Press feeding machine

You can check our machinery at work at: EMS Metalworking Machinery – YouTube

Applications:

  • Beading and ribbing
  • Flanging
  • Trimming
  • Curling
  • Lock-seaming
  • Ribbing
  • Flange-punching