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Electric Sheet Metal Bending Machine

Electric Sheet Metal Bending Machine

We manufacture an Electric Sheet Metal Bending Machine to bend sheet metal edges. Hydraulic Press Machines are used in metalworking industries

An electric sheet metal bending machine, also known as an electric press brake or electric folding machine, is a specialized machine tool used for bending sheet metal into various shapes and angles. Unlike traditional manual or hydraulic press brakes, electric sheet metal bending machines utilize electric motors and precision control systems for precise and efficient bending operations. Here are some key features and benefits of electric sheet metal bending machines:

  1. Electric Power: Electric sheet metal bending machines are powered by electric motors, eliminating the need for manual force or hydraulic systems. The electric power allows for faster and more precise bending operations.
  2. Precision Control: Electric sheet metal bending machines feature advanced control systems that allow for precise positioning and control of the bending process. Operators can set specific bending angles, depths, and dimensions, ensuring consistent and accurate results.
  3. Ease of Use: Electric bending machines are designed to be user-friendly and easy to operate. They often have intuitive controls and digital displays that provide real-time feedback and allow for quick adjustments.
  4. Versatility: Electric bending machines can handle a wide range of sheet metal materials, including steel, aluminum, stainless steel, and copper. They can bend various thicknesses and lengths of sheet metal, making them suitable for a variety of applications.
  5. Efficiency and Productivity: The electric power and precise control of these machines enable faster bending cycles, resulting in increased productivity. They also reduce setup and changeover times, allowing for efficient production processes.
  6. Safety Features: Electric sheet metal bending machines often incorporate safety features such as emergency stop buttons, safety guards, and light curtains to ensure operator safety during operation.
  7. Space-Saving Design: Electric bending machines are often compact and space-saving compared to larger hydraulic press brakes, making them suitable for smaller workshops or production facilities.

When using an electric sheet metal bending machine, it is important to follow proper safety guidelines and ensure that operators are trained in its operation. It is also essential to select the appropriate tooling and dies for the desired bending applications.

Electric Sheet Metal Bending Machine

An electric sheet metal bending machine is a versatile tool that utilizes an electric motor to bend sheet metal into various shapes and forms. It is a popular choice for small- to medium-sized workshops and manufacturing operations due to its compact size, ease of use, and affordability.

Key Components of an Electric Sheet Metal Bending Machine

An electric sheet metal bending machine typically consists of the following components:

  • Frame: The frame provides a sturdy base for the machine and supports the bending mechanism. It is typically made from heavy-duty steel or cast iron.
  • Electromechanical Drive System: The electromechanical drive system converts electrical energy into mechanical force to drive the bending mechanism. It may consist of an electric motor, a gearbox, and a hydraulic cylinder.
  • Bending Mechanism: The bending mechanism is the heart of the machine, applying the force required to bend the sheet metal. It typically consists of a die, a punch, and a ram. The die provides the desired shape, while the punch pierces or cuts the material.
  • Work Table: The work table provides a stable surface for positioning and securing the sheet metal during bending. It may be adjustable to accommodate different workpiece sizes.
  • Angle Indicator: The angle indicator allows the user to set the desired bending angle accurately.
  • Controls: The controls allow the user to operate the machine, including setting the bending angle, engaging the bending mechanism, and controlling the speed of the bending process.

Common Applications of Electric Sheet Metal Bending Machines

Electric sheet metal bending machines are suitable for various applications, including:

  • Bending smaller to medium-sized sheet metal thicknesses (typically up to 3/16 inch or 5 mm)
  • Creating prototype parts and small- to medium-scale production runs
  • Forming ductwork, brackets, and other sheet metal components
  • Manufacturing metal enclosures, cabinets, and other sheet metal products
  • DIY projects and hobbyist applications
  • Repairing existing sheet metal components

Benefits of Electric Sheet Metal Bending Machines

Electric sheet metal bending machines offer several advantages over manual and hydraulic bending machines:

  • Higher Bending Force: Electric machines can generate more bending force than manual or hydraulic machines, allowing them to bend thicker sheet metal thicknesses.
  • Greater Control: Electric machines provide finer control over the bending process, allowing for more precise bending angles and shapes.
  • Reduced Noise and Vibration: Electric machines are generally quieter and less vibratory than hydraulic machines, making them more pleasant to operate in a workshop setting.
  • Lower Maintenance: Electric machines typically require less maintenance than hydraulic machines, reducing downtime and operational costs.

Safety Precautions for Using Electric Sheet Metal Bending Machines

When using electric sheet metal bending machines, it is essential to follow safety precautions to prevent injuries and accidents:

  • Wear appropriate personal protective equipment (PPE): This includes safety glasses, gloves, and hearing protection.
  • Secure the sheet metal: The sheet metal should be firmly grasped and positioned correctly in the machine’s guides or rollers.
  • Do not overload the machine: Overloading can damage the machine and cause injury.
  • Keep hands away from moving parts: The bending mechanism and the workpiece can move unexpectedly, posing a hazard to hands.
  • Avoid contact with energized components: The machine’s electrical components can cause electrical shock.
  • Stop the machine before removing the workpiece: The workpiece may still be hot or have sharp edges.

Electric sheet metal bending machines are versatile tools that offer a wide range of applications in various industries and settings. Their compact size, ease of use, and ability to handle various sheet metal thicknesses make them a popular choice for small- to medium-sized businesses and DIY enthusiasts. By following safety precautions and using the machine properly, individuals can effectively shape sheet metal and create various components.

EMS Metalworking Machinery

We design, manufacture and assembly metalworking machinery such as:

  • Hydraulic transfer press
  • Glass mosaic press
  • Hydraulic deep drawing press
  • Casting press
  • Hydraulic cold forming press
  • Hydroforming press
  • Composite press
  • Silicone rubber moulding press
  • Brake pad press
  • Melamine press
  • SMC & BMC Press
  • Labrotaroy press
  • Edge cutting trimming machine
  • Edge curling machine
  • Trimming beading machine
  • Trimming joggling machine
  • Cookware production line
  • Pipe bending machine
  • Profile bending machine
  • Bandsaw for metal
  • Cylindrical welding machine
  • Horizontal pres and cookware
  • Kitchenware, hotelware
  • Bakeware and cuttlery production machinery

as a complete line as well as an individual machine such as:

  • Edge cutting trimming beading machines
  • Polishing and grinding machines for pot and pans
  • Hydraulic drawing presses
  • Circle blanking machines
  • Riveting machine
  • Hole punching machines
  • Press feeding machine

You can check our machinery at work at: EMS Metalworking Machinery – YouTube

Applications:

  • Beading and ribbing
  • Flanging
  • Trimming
  • Curling
  • Lock-seaming
  • Ribbing
  • Flange-punching