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Simasv Horizontal Bender

Simasv Horizontal Bender

We manufacture Horizontal Benders similar to Simasv Horizontal Bender to bend sheet metal edges. Hydraulic Press Machines are used in metalworking industries

A Simasv horizontal bender is a machine tool used in metalworking to bend metal bars, tubes, and profiles into various shapes. The machine is typically designed to work in a horizontal plane, with the bending die and the bending arm positioned at the same level as the workpiece.

The Simasv horizontal bender is operated hydraulically, with a hydraulic cylinder applying force to the bending arm to deform the workpiece. The machine can be programmed to make multiple bends on the same workpiece, which makes it suitable for high-volume production.

The machine is equipped with a set of interchangeable bending dies that can be quickly changed to accommodate different workpiece sizes and shapes. The bending dies are typically made of hardened steel or other high-strength materials to withstand the bending forces and ensure long-term durability.

Simasv horizontal benders are widely used in the metalworking industry to manufacture a variety of products, such as handrails, frames, and furniture components. They are also used in the automotive industry to bend exhaust pipes and other tubular components.

Some of the key features of a Simasv horizontal bender include:

  1. Versatility: The machine can be used to bend a wide range of workpiece sizes and shapes, from small bars to large tubes and profiles.
  2. Precision: The machine can achieve high levels of precision and accuracy in the bending process, ensuring that the finished products meet tight tolerances.
  3. Efficiency: The machine can be programmed to make multiple bends on the same workpiece, which makes it ideal for high-volume production.
  4. Safety: The machine is equipped with safety guards and other safety features to prevent operator injury during the bending process.

Simasv Horizontal Bender

A Simasv horizontal bender is a type of hydraulic press that is used to bend metal sheets into various shapes. It is typically used in the manufacturing of metal components for automotive, aerospace, and other industries.

How a Simasv Horizontal Bender Works

A Simasv horizontal bender consists of several key components, including:

  • A hydraulic cylinder: The hydraulic cylinder is the heart of the bender, converting hydraulic pressure into mechanical force.
  • A ram: The ram is the movable part of the cylinder that applies force to the metal sheet.
  • A die: The die is the stationary part of the bender that forms the shape of the metal sheet.
  • A punch: The punch is the movable part of the bender that presses the metal sheet against the die.
  • A work table: The work table provides a stable surface for the metal sheet.

The working cycle of a Simasv horizontal bender is as follows:

  1. The metal sheet is placed on the work table.
  2. The ram is moved towards the die.
  3. The punch presses the metal sheet against the die.
  4. The metal sheet is bent into the desired shape.
  5. The ram is retracted.
  6. The metal sheet is removed from the work table.

Advantages of Simasv Horizontal Benders

Simasv horizontal benders offer several advantages over other types of benders, including:

  • High production rates: Simasv horizontal benders can bend metal sheets at high speeds, making them suitable for mass production.
  • Accuracy: Simasv horizontal benders can bend metal sheets with high accuracy, producing consistent results.
  • Versatility: Simasv horizontal benders can bend a wide variety of metal sheets, including thick and thin sheets.

Applications of Simasv Horizontal Benders

Simasv horizontal benders are used in a variety of applications, including:

  • Bending metal sheets for automotive components: Simasv horizontal benders are used to bend metal sheets for a wide variety of automotive components, such as bumpers, hoods, and fenders.
  • Bending metal sheets for aerospace components: Simasv horizontal benders are used to bend metal sheets for a wide variety of aerospace components, such as wings, fuselages, and landing gear.
  • Bending metal sheets for other industries: Simasv horizontal benders are used to bend metal sheets for a variety of other industries, such as construction, electronics, and machinery.

Safety Precautions

When operating a Simasv horizontal bender, it is important to follow all safety precautions to prevent accidents. Some of the important safety precautions to follow include:

  • Wear appropriate personal protective equipment (PPE): This includes safety glasses, gloves, and hearing protection.
  • Secure the metal sheet: The metal sheet should be securely fastened to the work table to prevent it from moving during the bending process.
  • Do not operate the bender if the ram is obstructed: The ram should never be operated if there is anything in its path, as this could cause serious injury.
  • Only operate the bender within its rated capacity: The bender should never be operated with a metal sheet that is too thick or too wide for the bender’s capacity.
  • Keep the bender clean and free of debris: Debris can clog the hydraulic system and cause the bender to malfunction.
  • Never operate the bender if you are tired or under the influence of drugs or alcohol: Operating the bender requires concentration and coordination, and it is important to be in a safe state of mind to operate the machine.
  • Be aware of your surroundings: When operating the bender, be aware of other workers and equipment in the area.
  • Never operate the bender if you are not familiar with its operation: If you are not familiar with the operation of the bender, ask a qualified operator for assistance.

By following these safety precautions, you can help to prevent accidents and operate the Simasv horizontal bender safely.

Application Areas

Simasv horizontal benders are used in a variety of industries where metalworking and metal bending are required. Some of the industries where Simasv horizontal benders are commonly used include:

  1. Manufacturing industry: The machine is widely used in the manufacturing industry to produce a variety of metal components for different applications, such as frames, brackets, and structural components.
  2. Automotive industry: Simasv horizontal benders are used to produce exhaust pipes, mufflers, and other tubular components used in the automotive industry.
  3. Aerospace industry: The machine is used to produce a variety of metal components used in the aerospace industry, such as structural parts and brackets.
  4. Construction industry: Simasv horizontal benders are used to produce metal components used in construction, such as handrails, stairs, and frames.
  5. Furniture industry: The machine is used to produce metal components used in the furniture industry, such as frames, legs, and supports.
  6. Sports equipment industry: Simasv horizontal benders are used to produce metal components used in sports equipment, such as bicycle frames, golf carts, and fitness equipment.

In summary, Simasv horizontal benders are used in a wide range of industries where metalworking and metal bending are required to produce high-quality, precision components.

How does it work?

A Simasv horizontal bender works by applying hydraulic force to a bending arm that deforms a metal workpiece into a desired shape. Here is a step-by-step breakdown of how the machine works:

  1. The operator places a metal workpiece onto the bender’s bending table and secures it in place using clamps or other fixtures.
  2. The operator selects a bending die that matches the desired shape of the workpiece and installs it onto the bending arm.
  3. The operator sets the desired bending angle and radius using the bender’s control panel, which is typically located near the machine.
  4. Once the settings are confirmed, the operator initiates the bending process by pressing a foot pedal or a button on the control panel.
  5. The hydraulic cylinder applies force to the bending arm, which bends the workpiece around the bending die. The operator can adjust the force applied by the hydraulic cylinder to achieve the desired level of deformation.
  6. The machine can be programmed to make multiple bends on the same workpiece, allowing for high-volume production.
  7. Once the bending process is complete, the operator removes the workpiece from the bender and inspects it for quality and accuracy.

Simasv horizontal benders are typically operated by trained operators who have experience in metalworking and metal bending. The machines are designed to be safe and easy to use, with safety guards and other safety features to prevent operator injury during the bending process.

Where to use?

The Simasv horizontal bender is used to bend metal workpieces into a variety of shapes, depending on the requirements of the application. Here are some examples of what can be done with a Simasv horizontal bender:

  1. Produce metal frames: Simasv horizontal benders can be used to produce metal frames for various applications, such as automotive, construction, and furniture. Frames can be bent into various shapes and sizes to meet the specific requirements of the application.
  2. Bend metal tubing: The machine can be used to bend metal tubing into a variety of shapes and sizes, such as curved or angled tubes for use in furniture or construction.
  3. Produce metal brackets: Simasv horizontal benders can be used to produce metal brackets for various applications, such as mounting components or structural supports.
  4. Create metal sculptures: Artists and metalworkers can use Simasv horizontal benders to create metal sculptures by bending and shaping metal into intricate designs and patterns.
  5. Produce metal components for machinery: The machine can be used to produce metal components used in machinery, such as gears, shafts, and bearings.

Overall, a Simasv horizontal bender is a versatile machine that can be used to produce a wide range of metal components and shapes, making it an essential tool in many industries that rely on metalworking and fabrication.

EMS Metalworking Machinery

We design, manufacture and assembly metalworking machinery such as:

  • Hydraulic transfer press
  • Glass mosaic press
  • Hydraulic deep drawing press
  • Casting press
  • Hydraulic cold forming press
  • Hydroforming press
  • Composite press
  • Silicone rubber moulding press
  • Brake pad press
  • Melamine press
  • SMC & BMC Press
  • Labrotaroy press
  • Edge cutting trimming machine
  • Edge curling machine
  • Trimming beading machine
  • Trimming joggling machine
  • Cookware production line
  • Pipe bending machine
  • Profile bending machine
  • Bandsaw for metal
  • Cylindrical welding machine
  • Horizontal pres and cookware
  • Kitchenware, hotelware
  • Bakeware and cuttlery production machinery

as a complete line as well as an individual machine such as:

  • Edge cutting trimming beading machines
  • Polishing and grinding machines for pot and pans
  • Hydraulic drawing presses
  • Circle blanking machines
  • Riveting machine
  • Hole punching machines
  • Press feeding machine

You can check our machinery at work at: EMS Metalworking Machinery – YouTube

Applications:

  • Beading and ribbing
  • Flanging
  • Trimming
  • Curling
  • Lock-seaming
  • Ribbing
  • Flange-punching