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Machinery

Stationary Band Saw

Stationary Band Saw
Stationary Band Saw

We manufacture the Stationary Band Saw to cut metal in different forms. These machines are used in metalworking industries for cutting operations

A stationary band saw is a type of band saw that is permanently mounted on a rigid frame, making it suitable for cutting larger and thicker materials than a bench-mounted band saw. It is commonly used in fabrication shops, metalworking operations, and industrial settings.

Key Features of a Stationary Band Saw:

  1. Immovable Base: The stationary base provides a sturdy and stable platform for the saw, allowing for precise cutting and handling heavier materials.
  2. Heavy-Duty Construction: Stationary band saws are built with a more robust frame and components compared to bench-mounted saws, enabling them to handle larger workpieces.
  3. Larger Cutting Capacity: Stationary band saws can cut materials up to several inches thick, making them ideal for industrial applications and cutting thicker materials.
  4. Higher Motor Power: Stationary band saws typically have more powerful motors than bench-mounted saws, enabling them to cut thicker materials with greater efficiency.
  5. Extended Working Range: Stationary band saws have a larger working range, allowing for cutting of longer and wider materials.

Advantages of Using a Stationary Band Saw:

  1. Increased Cutting Capacity: Stationary band saws can handle larger and thicker materials compared to bench-mounted saws.
  2. Enhanced Precision: The stationary base provides a more stable platform for precise cutting, especially for thicker materials.
  3. Durability and Reliability: Stationary band saws are built with sturdier components and are designed to withstand heavier workloads.
  4. Versatile Applications: Stationary band saws can be used for various metalworking tasks, including cutting, shaping, and trimming of various materials.

Applications of Stationary Band Saws:

  1. Cutting Structural Steel Beams and Columns: Stationary band saws are commonly used in construction projects to cut structural steel beams and columns to the desired lengths.
  2. Cutting Pipes and Tubings: Stationary band saws are used to cut pipes and tubing of various sizes and materials for plumbing, industrial applications, and construction.
  3. Metal Fabrication: Stationary band saws are employed in metal fabrication workshops to cut metal components for machinery, equipment, and various fabricated products.
  4. Industrial Applications: Stationary band saws are used in various industrial settings, such as manufacturing, automotive, and aerospace, for cutting metal parts and components.

Choosing the Right Stationary Band Saw:

  1. Material Compatibility: Ensure the saw is suitable for the specific materials you intend to cut.
  2. Cutting Capacity: Consider the maximum thickness and size of the materials you need to cut.
  3. Blade Specifications: Select the appropriate blade type, size, and tooth pitch for your cutting applications.
  4. Motor Power: Choose a motor with sufficient power to handle the materials and cutting tasks.
  5. Coolant System: Consider whether the saw incorporates a coolant system to prolong blade life and prevent overheating.
  6. Safety Features: Verify that the saw incorporates adequate safety features to protect the operator.
  7. Ease of Use and Maintenance: Opt for a saw that is user-friendly and has a well-maintained track record.

Stationary band saws are valuable tools in metalworking and industrial settings, offering increased cutting capacity, enhanced precision, and durability compared to bench-mounted band saws. By selecting the right saw for your specific needs and ensuring proper operation and maintenance, you can maximize its performance and achieve high-quality cutting results.

Stationary Band Saw

A stationary band saw is a type of saw that utilizes a continuous loop of abrasive-coated metal to cut through various materials. It is typically mounted on a sturdy base and is used for cutting larger and thicker pieces of metal than a bench-mounted band saw.

Key Components of a Stationary Band Saw:

  1. Base Frame: The base frame provides the structural support for the saw and houses the various components.
  2. Saw Head: The saw head houses the upper wheel, which drives the band saw blade. It can be adjusted to different angles for angled cuts.
  3. Material Table: The material table provides a flat surface for supporting the material being cut. It can be adjusted in height to accommodate different material thicknesses.
  4. Material Vise: The material vise securely clamps the material being cut, ensuring stability and precision during the cutting process.
  5. Band Saw Blade: The band saw blade is the cutting component, consisting of a continuous loop of metal with teeth. The size and type of blade depend on the material being cut.
  6. Drive System: The drive system powers the upper wheel, which rotates the band saw blade. It typically consists of a motor and a gearbox.
  7. Coolant System: In some cases, a coolant system is incorporated to prevent the blade from overheating and extend its lifespan.

Advantages of Using a Stationary Band Saw:

  1. Versatility: Stationary band saws can cut various materials, including steel, aluminum, stainless steel, and other alloys.
  2. Precision: These saws offer high precision cutting, enabling accurate cuts for complex shapes and intricate details.
  3. Efficiency: Stationary band saws operate efficiently, cutting through thick materials quickly and smoothly.
  4. Capacity: They can handle larger and thicker materials compared to other types of metal-cutting saws.
  5. Safety: Stationary band saws incorporate safety features, such as guards, emergency stops, and riving knives, to protect the operator.

Applications of a Stationary Band Saw:

  1. Steel Beam Cutting: Cutting structural steel beams, columns, and other components for construction projects.
  2. Pipe and Tube Cutting: Cutting pipes and tubes of various sizes and materials for plumbing, industrial applications, and construction.
  3. Metal Fabrication: Cutting metal components for machinery, equipment, and various fabricated products.
  4. Metalworking Shops: General metalworking tasks, such as cutting metal bars, plates, and other stock materials.
  5. Manufacturing: Cutting metal parts for various manufacturing processes and industries, including automotive, aerospace, and electronics.

Choosing the Right Stationary Band Saw:

  1. Material Compatibility: Ensure the saw is suitable for the specific materials you intend to cut.
  2. Cutting Capacity: Consider the maximum thickness and size of the materials you need to cut.
  3. Blade Specifications: Select the appropriate blade type, size, and tooth pitch for your cutting applications.
  4. Motor Power: Choose a motor with sufficient power to handle the materials and cutting tasks.
  5. Safety Features: Verify that the saw incorporates adequate safety features to protect the operator.
  6. Brand Reputation: Opt for a reputable brand known for quality and reliable performance.

Stationary band saws are indispensable tools in metalworking and industrial settings, offering versatility, precision, and efficiency for cutting a wide range of metal materials. By choosing the right saw based on your specific needs and ensuring proper usage, you can maximize its performance and achieve high-quality cutting results.

EMS Metalworking Machinery

We design, manufacture and assembly metalworking machinery such as:

  • Hydraulic transfer press
  • Glass mosaic press
  • Hydraulic deep drawing press
  • Casting press
  • Hydraulic cold forming press
  • Hydroforming press
  • Composite press
  • Silicone rubber moulding press
  • Brake pad press
  • Melamine press
  • SMC & BMC Press
  • Labrotaroy press
  • Edge cutting trimming machine
  • Edge curling machine
  • Trimming beading machine
  • Trimming joggling machine
  • Cookware production line
  • Pipe bending machine
  • Profile bending machine
  • Bandsaw for metal
  • Cylindrical welding machine
  • Horizontal pres and cookware
  • Kitchenware, hotelware
  • Bakeware and cuttlery production machinery

as a complete line as well as an individual machine such as:

  • Edge cutting trimming beading machines
  • Polishing and grinding machines for pot and pans
  • Hydraulic drawing presses
  • Circle blanking machines
  • Riveting machine
  • Hole punching machines
  • Press feeding machine

You can check our machinery at work at: EMS Metalworking Machinery – YouTube

Applications:

  • Beading and ribbing
  • Flanging
  • Trimming
  • Curling
  • Lock-seaming
  • Ribbing
  • Flange-punching