Pipe Bending Machine Manufacturers | Tube Bending Machine

Pipe Bending Machine Manufacturers

The Pipe Bending Machine for Sale is our own production tube bending machine. Free consultation & Low Price & High Quality

Pipe bending machines are versatile tools used to shape and form various types of pipes and tubes. These machines utilize a mechanical bending mechanism to create precise bends and curves in the material. Pipe bending machines are widely used in a variety of industries, including plumbing, automotive, HVAC, and aerospace.

Types of Pipe Bending Machines

There are two main types of pipe bending machines:

Mandrel bending machines use an internal mandrel to support the pipe during the bending process. This type of machine is typically used for bending thicker pipes and tubes.
Non-mandrel bending machines do not use an internal mandrel. This type of machine is typically used for bending thinner pipes and tubes.

Key Features of Pipe Bending Machines

Pipe bending machines typically have the following key features:

Bending radius: The bending radius is the distance from the center of the pipe to the center of the bend. A larger bending radius will create a more gradual bend, which can help to reduce wrinkling and ovalization.
Bending angle: The bending angle is the angle of the bend. Pipe bending machines can typically achieve bending angles of up to 180 degrees.
Drive system: The drive system provides the power to bend the pipe. Pipe bending machines typically use hydraulic or electric drive systems.
Control system: The control system regulates the bending process and ensures precise angle and radius control.

Applications of Pipe Bending Machines

Pipe bending machines are used in a wide variety of applications, including:

Plumbing: Pipe bending machines are used to create bends in pipes for water supply, drainage, and gas lines.
Automotive: Pipe bending machines are used to create bends in exhaust pipes, intake manifolds, and other tubular components.
HVAC: Pipe bending machines are used to create bends in ductwork, refrigerant lines, and ventilation systems.
Furniture manufacturing: Pipe bending machines are used to create curved metal frames for chairs, tables, and other furniture pieces.
Aerospace and defense: Pipe bending machines are used to create precise bends in aircraft components, hydraulic lines, and structural supports.

Safety Considerations for Pipe Bending Machine Operation

When operating a pipe bending machine, it is important to follow the manufacturer’s safety guidelines. Some of the key safety considerations include:

Wear appropriate personal protective equipment (PPE): This includes safety glasses, gloves, and hearing protection.
Secure the workpiece: The workpiece must be securely fastened to the machine’s worktable or clamping system to prevent it from moving or twisting during the bending process.
Do not exceed the machine’s rated capacity: Overloading the machine can damage the machine and cause injury to the operator.
Keep hands away from the bending area: The bending area can be dangerous, so it is important to keep hands away from the moving parts of the machine.
Only operate the machine when authorized: Only authorized personnel should operate the machine.
Read the operator’s manual: The operator’s manual contains important safety information and instructions for operating the machine.

Conclusion

Pipe bending machines are essential tools for a variety of industries. By following safety guidelines and using the machine correctly, pipe bending machines can be used to create precise bends in pipes and tubes for a variety of applications.

Tube Bender Manufacturer

Non-mandrel pipe bending machines are versatile tools used to shape and form various types of pipes and tubes without the need for a mandrel. These machines utilize a unique bending mechanism that gradually deforms the pipe or tube, creating precise bends and curves without internal support.

Advantages of Non-Mandrel Pipe Bending Machines

Reduced Wrinkling and Ovalization: Unlike mandrel bending, non-mandrel bending minimizes wrinkling and ovalization of the pipe or tube, maintaining its structural integrity and preventing material thinning.
Versatility: Non-mandrel machines can handle a wide range of pipe and tube sizes and materials, including steel, stainless steel, aluminum, and copper.
Ease of Use: These machines are relatively easy to operate and require minimal setup, making them suitable for both skilled operators and beginners.
Reduced Material Waste: Non-mandrel bending optimizes material usage, minimizing waste and promoting cost-efficiency.
Precise Bending: Non-mandrel machines can achieve precise bending angles and radii, meeting stringent dimensional requirements.

Key Components of Non-Mandrel Pipe Bending Machines

Frame: The frame provides the structural support for the machine and houses the bending mechanism.
Bending Formers: These formers, also known as dies, shape the pipe or tube during the bending process.
Pressure Roller System: The pressure rollers apply force to the pipe or tube, gradually deforming it into the desired shape.
Drive System: The drive system powers the bending mechanism, providing the necessary torque to bend the pipe or tube.
Control System: The control system regulates the bending process, ensuring precise angle and radius control.

Applications of Non-Mandrel Pipe Bending Machines

Plumbing and Piping: Non-mandrel machines are widely used in plumbing and piping applications to create bends for water supply, drainage, and gas lines.
Automotive Industry: These machines are employed in the automotive industry to fabricate exhaust pipes, intake manifolds, and other tubular components.
HVAC Systems: Non-mandrel bending is used in HVAC systems to create bends for ductwork, refrigerant lines, and ventilation systems.
Furniture Manufacturing: These machines are used in furniture manufacturing to produce curved metal frames for chairs, tables, and other furniture pieces.
Aerospace and Defense: Non-mandrel bending is crucial in the aerospace and defense industries for creating precise bends in aircraft components, hydraulic lines, and structural supports.

Safety Considerations for Non-Mandrel Pipe Bending Machine Operation

Wear Proper Personal Protective Equipment (PPE): Always wear appropriate PPE, including safety glasses, gloves, and hearing protection, when operating a non-mandrel pipe bending machine.
Secure Workpiece Placement: Properly secure the pipe or tube to the machine’s worktable or clamping system to prevent it from moving or twisting during the bending process.
Inspect the Bending Formers: Regularly inspect the bending formers for cracks, damage, or wear. Replace any damaged formers to ensure consistent and safe operation.
Maintain Proper Clearance: Maintain adequate clearance between the operator and moving parts of the machine to prevent injuries.
Follow Manufacturer Guidelines: Always follow the manufacturer’s operating instructions and safety guidelines for the specific non-mandrel pipe bending machine being used.

Conclusion

Non-mandrel pipe bending machines offer a versatile and efficient method for shaping and forming pipes and tubes without the need for a mandrel. Their ability to produce precise bends without material distortion makes them valuable tools in various industries, including plumbing, automotive, HVAC, furniture manufacturing, and aerospace. With proper safety precautions, training, and maintenance, non-mandrel pipe bending machines can contribute to efficient and safe manufacturing processes.

As a tube bender manufacturer; we design, manufacture and assembly our own hydraulic tube bender machines. In our tube bending machine range, we offer the following options:

All the machines above can be used as round tube benders and square tube bender machines.

The industry has two main categories for tube bending machines: Mandrel bender and Non-mandrel bender. All the pipe bending machines we manufacture are non-mandrel bender type.

As one of the Pipe Bending Machine Manufacturers, we design and produce pipe bending machines for metal pipes. Low Prices & High Quality & Near me

Besides all the tube bending manufacturers, we are among the most known pipe bending machine manufacturer. Tube bender manufacturers produce mainly 2 types of tube benders

Mandrel tube bender
Non-mandrel tube bender

As a pipe bending machine manufacturer, we manufacture both type. Here, we will give more information about the non-mandrel type.

Our non-mandrel pipe bending machine models:

In our pipe bending machine factory, we design and manufacture electrical bend making machine for pipes, with diameters as small as 20 mm up to 100 mm. Our tube benders can also perform as square tube forming machine as below:

Square tube forming machine

Our steel tube forming machines are also called nissin pipe bending machine. If you are looking for a pipe bending machine supplier, we are here to help you

Below you can check samples from our pipe bending machine factory:

Pieces made with our machines

Furthermore, regarding the control of the steel tube forming machine, there are 2 main types

NC Tube Bender
CNC Tube Bender

Tube bending machine manufacturers can manufacture both of them according to the customer’s needs. We also manufacture them both. But here, under this article, we will give you more information about the NC Tube bender type.

We also manufacture the necessary pipe bending dies for your bending operations, you can always check our stock for any bending dies you need. For the round tube bender machines, or square tube bender machines, we manufacture any die form you need.

For the other bender machinery you can check our main website for more information.

Pipe Bending Machine

Metal pipe bending machines are versatile tools used to shape and form various types of metal pipes into desired bends and curves. These machines are widely employed in a variety of industries, including plumbing, automotive, HVAC, and aerospace, to create precise bends that meet specific requirements.

Types of Metal Pipe Bending Machines

There are two primary types of metal pipe bending machines:

Mandrel bending machines: These machines utilize an internal mandrel that supports the pipe during the bending process, ensuring consistent and precise bends without distortion or thinning of the material. Mandrel bending is particularly suitable for bending thin-walled or ductile metal pipes.
Non-mandrel bending machines: These machines do not use an internal mandrel and instead rely on external pressure rollers to gradually deform the pipe or tube into the desired shape. Non-mandrel bending is well-suited for bending thicker-walled or harder metal pipes.

Key Features of Metal Pipe Bending Machines

Bending capacity: This refers to the maximum pipe diameter and wall thickness that the machine can handle.
Bending radius: This is the distance from the center of the pipe to the center of the bend. A larger bending radius creates a more gradual bend, reducing wrinkling and ovalization.
Bending angle: This is the angle of the bend. Pipe bending machines can typically achieve bending angles of up to 180 degrees.
Drive system: The drive system provides the power to bend the pipe. Pipe bending machines typically use hydraulic or electric drive systems.
Control system: The control system regulates the bending process and ensures precise angle and radius control.

Applications of Metal Pipe Bending Machines

Plumbing and piping: Pipe bending machines are used to create bends in pipes for water supply, drainage, and gas lines.
Automotive industry: These machines are employed in the automotive industry to fabricate exhaust pipes, intake manifolds, and other tubular components with precise bends.
HVAC systems: Pipe bending is used in HVAC systems to create bends for ductwork, refrigerant lines, and ventilation systems, ensuring smooth airflow and efficient operation.
Furniture manufacturing: These machines are used in furniture manufacturing to produce curved metal frames for chairs, tables, and other furniture pieces, adding aesthetic appeal and functionality.
Aerospace and defense: Pipe bending is crucial in the aerospace and defense industries for creating precise bends in aircraft components, hydraulic lines, and structural supports, ensuring the integrity and performance of critical components.

Benefits of Metal Pipe Bending Machines

Precise bending: Pipe bending machines can achieve precise bending angles and radii, meeting stringent dimensional requirements for various applications.
Reduced material waste: Optimized material usage minimizes waste and promotes cost-efficiency.
Enhanced structural integrity: Precise bends maintain the structural integrity of the pipe, preventing premature failure or leaks.
Improved flow characteristics: Preserving the pipe’s internal diameter ensures optimal flow capacity, reducing pressure drops and maintaining system efficiency.
Increased versatility: Pipe bending machines can handle a wide range of pipe sizes, materials, and bending requirements, making them versatile tools for various industries.

Conclusion

Metal pipe bending machines play a vital role in various industries, enabling the creation of precise and durable bends that meet specific functional and aesthetic requirements. Their versatility, efficiency, and ability to produce high-quality bends make them essential tools for manufacturing, construction, and other applications. With proper selection, operation, and maintenance, pipe bending machines can contribute to efficient, safe, and cost-effective production processes

Our pipe bending machines are copper tube bender, steel tube bender or aluminum tube bender. The machines are all manual tube bender machines except the operation is carried out by a foot pedal. The bending operation is automatic and the operator doesn’t have to do anything else than step on the pedal.

Our pipe bending machine for sale is also used as the exhaust tubing bender. Exhaust pipe manufacturing companies use our pipe bender to manufacture their exhaust pipes. Our tube benders are NC type. There is also a CNC tubing bender on the market for more complex tasks. These CNC tubing bender machines are almost always mandrel tube benders.

Regarding our tubing bender for sale types:

EMS TB42 can bend tubes or pipes up to 42 mm outer diameter

EMS TB60 can bend tubes or pipes up to 60 mm outer diameter

EMS TB76 can bend tubes or pipes up to 76 mm outer diameter

EMS TB100 can bend tubes or pipes up to 100 mm outer diameter

Furthermore, we manufacture pipe bender for sale for diameters less than 42 and more than 100mm for special cases.

Stainless Steel Tube Bender

For stainless steel pipes, we offer our stainless steel tube bender. This metal tube bender differs in its tube bender dies.

Hydraulic tube benders are versatile tools used to shape and form various types of tubes into desired bends and curves. These machines utilize hydraulic pressure to gradually deform the tube, creating precise bends without distortion or thinning of the material. Hydraulic tube benders are widely employed in various industries, including plumbing, automotive, aerospace, and furniture manufacturing.

Advantages of Hydraulic Tube Benders

High Power and Precision: Hydraulic systems provide powerful and controlled bending force, enabling the production of precise bends with minimal material deformation.
Versatility: Hydraulic tube benders can handle a wide range of tube sizes and materials, including steel, stainless steel, aluminum, and copper.
Uniform Bends: The hydraulic system ensures consistent and repeatable bends, meeting stringent dimensional requirements for various applications.
Reduced Material Waste: Precise bending minimizes material waste and promotes cost-effectiveness.
Ease of Operation: Hydraulic tube benders are relatively easy to operate and require minimal setup, making them suitable for both skilled operators and beginners.

Key Components of Hydraulic Tube Benders

Frame: The frame provides the structural support for the machine and houses the hydraulic system and bending mechanism.
Hydraulic System: The hydraulic system generates and controls the pressure required to bend the tube.
Bending Formers: These formers, also known as dies, shape the tube during the bending process based on the desired bend radius and angle.
Pressure Roller System: The pressure rollers apply force to the tube, gradually deforming it into the desired shape.
Control System: The control system regulates the bending process and ensures precise angle and radius control.

Applications of Hydraulic Tube Benders

Plumbing and Piping: Hydraulic tube benders are used to create bends in pipes for water supply, drainage, and gas lines.
Automotive Industry: These machines are employed in the automotive industry to fabricate exhaust pipes, intake manifolds, and other tubular components with precise bends.
HVAC Systems: Hydraulic bending is used in HVAC systems to create bends for ductwork, refrigerant lines, and ventilation systems, ensuring smooth airflow and efficient operation.
Furniture Manufacturing: These machines are used in furniture manufacturing to produce curved metal frames for chairs, tables, and other furniture pieces, adding aesthetic appeal and functionality.
Aerospace and Defense: Hydraulic tube bending is crucial in the aerospace and defense industries for creating precise bends in aircraft components, hydraulic lines, and structural supports, ensuring the integrity and performance of critical components.

Safety Considerations for Hydraulic Tube Bender Operation

Wear Proper Personal Protective Equipment (PPE): Always wear appropriate PPE, including safety glasses, gloves, and hearing protection, when operating a hydraulic tube bender.
Secure Workpiece Placement: Properly secure the tube to the machine’s worktable or clamping system to prevent it from moving or twisting during the bending process.
Inspect the Bending Formers: Regularly inspect the bending formers for cracks, damage, or wear. Replace any damaged formers to ensure consistent and safe operation.
Maintain Proper Clearance: Maintain adequate clearance between the operator and moving parts of the machine to prevent injuries.
Follow Manufacturer Guidelines: Always follow the manufacturer’s operating instructions and safety guidelines for the specific hydraulic tube bender being used.

Conclusion

Hydraulic tube benders offer a powerful and efficient method for shaping and forming tubes into precise bends. Their ability to handle a wide range of tube sizes and materials, coupled with their ease of operation and safety features, makes them valuable tools in various industries. With proper selection, operation, and maintenance, hydraulic tube benders can contribute to efficient, safe, and cost-effective manufacturing processes.

EMS Metalworking Machinery

We design, manufacture and assembly metalworking machinery such as:

Hydraulic transfer press
Glass mosaic press
Hydraulic deep drawing press
Casting press
Hydraulic cold forming press
Hydroforming press
Composite press
Silicone rubber moulding press
Brake pad press
Melamine press
SMC & BMC Press
Labrotaroy press
Edge cutting trimming machine
Edge curling machine
Trimming beading machine
Trimming joggling machine
Cookware production line
Pipe bending machine
Profile bending machine
Bandsaw for metal
Cylindrical welding machine
Horizontal pres and cookware
Kitchenware, hotelware
Bakeware and cuttlery production machinery

as a complete line as well as an individual machine such as:

Edge cutting trimming beading machines
Polishing and grinding machines for pot and pans
Hydraulic drawing presses
Circle blanking machines
Riveting machine
Hole punching machines
Press feeding machine

You can check our machinery at work at: EMS Metalworking Machinery – YouTube

Applications:

Beading and ribbing
Flanging
Trimming
Curling
Lock-seaming
Ribbing
Flange-punching