Categories
Machinery

Horizontal Metal Bandsaw

Horizontal Metal Bandsaw
Horizontal Metal Bandsaw

We manufacture a Horizontal Metal Bandsaw to cut metal in different forms. These machines are used in metalworking industries for cutting operations

A horizontal metal bandsaw is a powerful and versatile tool designed to cut through thick and large pieces of metal with precision and efficiency. It is commonly used in industrial settings, such as metalworking shops, fabrication plants, and manufacturing facilities.

Key Components of a Horizontal Metal Bandsaw:

  1. Base Frame: The base frame provides the structural support for the saw and houses the various components. It is typically made of heavy-duty steel to withstand the weight and forces involved in industrial cutting.
  2. Saw Head: The saw head houses the upper wheel, which drives the band saw blade. It is typically larger and more powerful than the saw head on a stationary band saw, and it can be adjusted to a wider range of angles for cutting complex shapes.
  3. Material Table: The material table is typically larger and sturdier than the material table on a stationary band saw, capable of supporting heavier loads and ensuring stability for large pieces of metal.
  4. Material Vise: The material vise is also larger and more robust, with the ability to clamp and secure larger and heavier pieces of metal for precise cutting.
  5. Band Saw Blade: The band saw blade on a horizontal metal bandsaw is typically made of thicker and more durable steel to handle the heavy cutting forces and materials.
  6. Drive System: The drive system is more powerful and efficient, employing larger motors and gearboxes to deliver the torque required for cutting through thick materials.
  7. Coolant System: A horizontal metal bandsaw typically incorporates a more sophisticated coolant system to effectively dissipate heat generated during cutting, preventing blade damage and extending its lifespan.

Advantages of Using a Horizontal Metal Bandsaw:

  1. Heavy-Duty Cutting Capability: Horizontal metal band saws can handle thick and large pieces of metal with ease, making them ideal for industrial applications.
  2. High Precision: Despite their size and power, horizontal metal band saws can achieve high precision cuts for complex shapes and intricate details.
  3. Efficiency: Horizontal metal band saws operate efficiently, cutting through thick materials quickly and smoothly.
  4. Durability: Horizontal metal band saws are built to withstand the rigors of industrial settings, with heavy-duty construction and components.
  5. Safety: Horizontal metal band saws incorporate advanced safety features, such as guards, emergency stops, and pressure relief valves, to protect operators.

Applications of a Horizontal Metal Bandsaw:

  1. Structural Steel Beam Cutting: Horizontal metal band saws are commonly used to cut structural steel beams, columns, and other components for construction projects.
  2. Large Pipe and Tube Cutting: Horizontal metal band saws can cut large pipes and tubes of various sizes and materials for industrial applications.
  3. Heavy Metal Fabrication: Horizontal metal band saws are used for cutting large and complex metal components for machinery, equipment, and fabricated products.
  4. Metalworking Shops: Horizontal metal band saws are essential tools in metalworking shops, handling various cutting tasks for manufacturing and fabrication projects.
  5. Manufacturing: Horizontal metal band saws play a crucial role in manufacturing processes, cutting metal parts for various industries, including automotive, aerospace, and electronics.

Choosing the Right Horizontal Metal Bandsaw:

  1. Material Compatibility: Ensure the saw is suitable for the specific materials you intend to cut.
  2. Cutting Capacity: Consider the maximum thickness and size of the materials you need to cut.
  3. Blade Specifications: Select the appropriate blade type, size, and tooth pitch for your cutting applications.
  4. Motor Power: Choose a motor with sufficient power to handle the materials and cutting tasks.
  5. Coolant System: Ensure the coolant system is adequate for the materials you will be cutting.
  6. Safety Features: Verify that the saw incorporates adequate safety features to protect the operator.
  7. Additional Features: Consider additional features that would enhance your cutting process, such as automatic blade tensioning, blade tracking systems, and programmable cutting sequences.
  8. Brand Reputation: Opt for a reputable brand known for quality and reliable performance.

Horizontal metal band saws are indispensable tools in heavy-duty metalworking and manufacturing applications. Their large size, high cutting capacity, and robust construction make them capable of handling thick and large pieces of metal with precision and efficiency. By choosing the right saw based on specific needs and ensuring proper operation, horizontal metal band saws can deliver high-quality cutting results in demanding industrial settings.

Horizontal Metal Bandsaw

Horizontal metal bandsaws are used in a variety of applications, including:

  • Structural steel cutting: Horizontal metal bandsaws are commonly used to cut structural steel beams, columns, and other components for construction projects. They can handle thick and large pieces of metal with precision and efficiency, making them well-suited for this demanding task.
  • Large pipe and tube cutting: Horizontal metal bandsaws are also used to cut large pipes and tubes of various sizes and materials for industrial applications. They can cut through thick-walled pipes and tubes with ease, making them an essential tool for plumbing, oil and gas, and other industries.
  • Heavy metal fabrication: Horizontal metal bandsaws are used for cutting large and complex metal components for machinery, equipment, and fabricated products. They can handle a wide range of materials, including steel, aluminum, stainless steel, and other alloys, making them a versatile tool for metal fabrication shops.
  • Metalworking shops: Horizontal metal bandsaws are essential tools in metalworking shops, handling various cutting tasks for manufacturing and fabrication projects. They can be used to cut a variety of shapes, including angles, bevels, and miters, making them a versatile tool for metalworkers.
  • Manufacturing: Horizontal metal bandsaws play a crucial role in manufacturing processes, cutting metal parts for various industries, including automotive, aerospace, and electronics. They can handle high production volumes and maintain precision, making them a valuable asset in manufacturing facilities.

Here are some specific examples of how horizontal metal bandsaws are used in different industries:

  • Construction: Horizontal metal bandsaws are used to cut structural steel beams for buildings, bridges, and other structures. They can also be used to cut pipes and tubes for plumbing and HVAC systems.
  • Oil and gas: Horizontal metal bandsaws are used to cut large pipes and tubes for pipelines and oil rigs. They can also be used to cut wellheads and other oilfield equipment.
  • Shipbuilding: Horizontal metal bandsaws are used to cut thick steel plates for ship hulls and other components. They can also be used to cut pipes and tubes for shipboard plumbing and piping systems.
  • Aerospace: Horizontal metal bandsaws are used to cut precision components for aircraft and spacecraft. They can handle a variety of high-strength materials, including titanium and aluminum alloys.
  • Automotive: Horizontal metal bandsaws are used to cut automotive components, such as engine blocks, transmission housings, and suspension parts. They can handle the tight tolerances and high production volumes required in the automotive industry.

These are just a few examples of the many applications for horizontal metal bandsaws. They are versatile and powerful tools that are essential for a wide range of industries.

EMS Metalworking Machinery

We design, manufacture and assembly metalworking machinery such as:

  • Hydraulic transfer press
  • Glass mosaic press
  • Hydraulic deep drawing press
  • Casting press
  • Hydraulic cold forming press
  • Hydroforming press
  • Composite press
  • Silicone rubber moulding press
  • Brake pad press
  • Melamine press
  • SMC & BMC Press
  • Labrotaroy press
  • Edge cutting trimming machine
  • Edge curling machine
  • Trimming beading machine
  • Trimming joggling machine
  • Cookware production line
  • Pipe bending machine
  • Profile bending machine
  • Bandsaw for metal
  • Cylindrical welding machine
  • Horizontal pres and cookware
  • Kitchenware, hotelware
  • Bakeware and cuttlery production machinery

as a complete line as well as an individual machine such as:

  • Edge cutting trimming beading machines
  • Polishing and grinding machines for pot and pans
  • Hydraulic drawing presses
  • Circle blanking machines
  • Riveting machine
  • Hole punching machines
  • Press feeding machine

You can check our machinery at work at: EMS Metalworking Machinery – YouTube

Applications:

  • Beading and ribbing
  • Flanging
  • Trimming
  • Curling
  • Lock-seaming
  • Ribbing
  • Flange-punching