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Machinery

Horizontal Metal Band Saw

Horizontal Metal Band Saw
Horizontal Metal Band Saw

We manufacture a Horizontal Metal Band Saw to cut metal in different forms. These machines are used in metalworking industries for cutting operations.

A horizontal metal band saw is a powerful and versatile tool that is used to cut a wide variety of metal materials. It is typically used in industrial settings, but it can also be used in home workshops. Horizontal metal band saws are known for their accuracy, efficiency, and ability to cut through thick materials.

Components of a Horizontal Metal Band Saw

A horizontal metal band saw consists of the following main components:

  • Frame: The frame provides the structure for the horizontal metal band saw. It supports the guide rollers, the blade guides, and the table.
  • Guide rollers: The guide rollers keep the blade taut and prevent it from sagging or wandering.
  • Blade guides: The blade guides help to keep the blade in line and prevent it from derailing.
  • Table: The table is the surface on which the material is placed for cutting. It can be raised and lowered to accommodate different material thicknesses.
  • Blade: The blade is the cutting element of the horizontal metal band saw. It is a continuous loop of metal with teeth that are designed to cut through metal.
  • Motor: The motor provides the power to drive the blade.
  • Belt tensioning system: The belt tensioning system keeps the blade taut.
  • Coolant system: The coolant system helps to keep the blade cool and lubricated.

Types of Horizontal Metal Band Saw

There are two main types of horizontal metal band saw:

  • Automatic horizontal metal band saws: These saws have a hydraulic or pneumatic system that automatically feeds the material into the blade. This makes them ideal for production cutting where a high volume of material needs to be cut quickly.
  • Manual horizontal metal band saws: These saws require the operator to manually feed the material into the blade. This makes them less efficient than automatic saws, but they are more affordable and easier to use.

Applications of Horizontal Metal Band Saws

Horizontal metal band saws are used in a variety of applications, including:

  • Cutting metal bars and rods: Horizontal metal band saws can cut through metal bars and rods of various diameters.
  • Cutting metal sheets: Horizontal metal band saws can cut through metal sheets of various thicknesses.
  • Cutting metal pipes and tubes: Horizontal metal band saws can cut through metal pipes and tubes of various sizes.

Safety Precautions

When using a horizontal metal band saw, it is important to follow the following safety precautions:

  • Wear safety glasses and gloves.
  • Do not operate the horizontal metal band saw with loose clothing or jewelry.
  • Keep the work area clean and free of debris.
  • Always use the correct blade for the material being cut.
  • Never force the blade through the material.
  • Avoid letting the blade come into contact with your hands or body.
  • Turn off the power and unplug the horizontal metal band saw before making any adjustments.

By following these safety precautions, you can help to prevent accidents and injuries.

Horizontal Metal Band Saw

A horizontal metal band saw is a powerful and versatile tool that is used to cut a wide variety of metal materials, including steel, aluminum, and copper. It is typically used in industrial and manufacturing settings, but it can also be found in some professional workshops.

Key Features of a Horizontal Metal Band Saw

  1. Horizontal Design: The blade is oriented horizontally, allowing for easier loading and unloading of materials.
  2. Robust Construction: The machine is built with a heavy-duty frame and durable components to handle demanding cutting tasks.
  3. Variable Speed Control: The blade speed can be adjusted to suit different materials and cutting applications.
  4. Precision Feed Mechanism: The material is fed into the blade with precision and control to ensure accurate cuts.
  5. Cooling System: A cooling system helps to keep the blade cool and lubricated for extended use.

Applications of a Horizontal Metal Band Saw

Horizontal metal band saws are used in a wide range of applications, including:

  1. Cutting metal bars and rods: Used to cut metal bars and rods of various sizes and shapes.
  2. Cutting metal sheets: Used to cut metal sheets of different thicknesses and alloys.
  3. Cutting metal pipes and tubes: Used to cut pipes and tubes made from various metals.
  4. Cutting structural steel beams: Used to cut structural steel beams for construction projects.

Choosing the Right Horizontal Metal Band Saw

When selecting a horizontal metal band saw, consider the following factors:

  1. Cutting Capacity: Determine the maximum thickness and type of metal you need to cut.
  2. Blade Speed Range: Choose a machine with a variable speed control that matches the cutting speeds required for the materials you’ll be using.
  3. Feed Mechanism: Consider the type of feed mechanism and its precision to ensure accurate cuts.
  4. Cooling System: Choose a machine with an effective cooling system for extended use and blade longevity.
  5. Safety Features: Ensure the machine has safety features like guards, emergency stops, and blade tension indicators.

Maintenance and Care for a Horizontal Metal Band Saw

Proper maintenance and care are crucial to extend the lifespan and ensure optimal performance of a horizontal metal band saw:

  1. Regular Cleaning: Clean the machine after each use to remove debris and prevent corrosion.
  2. Blade Inspection: Regularly inspect the blade for wear, cracks, or missing teeth. Replace the blade if necessary.
  3. Blade Tensioning: Ensure the blade is properly tensioned to prevent slipping or wandering during operation.
  4. Lubrication: Lubricate moving parts regularly to minimize friction and wear.
  5. Cooling System Maintenance: Check the cooling system periodically to ensure it is functioning properly.

By following these guidelines, you can keep your horizontal metal band saw in top condition and ensure it continues to provide reliable and efficient cutting performance for years to come.

EMS Metalworking Machinery

We design, manufacture and assembly metalworking machinery such as:

  • Hydraulic transfer press
  • Glass mosaic press
  • Hydraulic deep drawing press
  • Casting press
  • Hydraulic cold forming press
  • Hydroforming press
  • Composite press
  • Silicone rubber moulding press
  • Brake pad press
  • Melamine press
  • SMC & BMC Press
  • Labrotaroy press
  • Edge cutting trimming machine
  • Edge curling machine
  • Trimming beading machine
  • Trimming joggling machine
  • Cookware production line
  • Pipe bending machine
  • Profile bending machine
  • Bandsaw for metal
  • Cylindrical welding machine
  • Horizontal pres and cookware
  • Kitchenware, hotelware
  • Bakeware and cuttlery production machinery

as a complete line as well as an individual machine such as:

  • Edge cutting trimming beading machines
  • Polishing and grinding machines for pot and pans
  • Hydraulic drawing presses
  • Circle blanking machines
  • Riveting machine
  • Hole punching machines
  • Press feeding machine

You can check our machinery at work at: EMS Metalworking Machinery – YouTube

Applications:

  • Beading and ribbing
  • Flanging
  • Trimming
  • Curling
  • Lock-seaming
  • Ribbing
  • Flange-punching