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Bending Machine Cost

Bending Machine Cost
Bending Machine Cost

We explain here the Bending Machine Cost to bend sheet metal edges. Hydraulic Press Machines are used in metalworking industries

An automatic bending machine for sheet metal is a powerful and versatile tool that utilizes a computer-controlled system to precisely bend sheet metal into various shapes and forms. It is widely used in various industries, including automotive, aerospace, construction, and manufacturing.

Key Components of an Automatic Bending Machine for Sheet Metal

An automatic bending machine for sheet metal consists of several crucial components that work together to achieve the desired bending operation:

  1. Frame: The frame provides a sturdy and rigid structure to support the machine’s components and withstand the forces involved during bending. It typically consists of heavy-duty steel plates or beams.
  2. Computer Control System: The computer control system is the heart of the machine, managing the bending process and ensuring precise control over ram movement, pressure application, and tool selection. It receives input from sensors and coordinates the actions of various actuators and motors.
  3. Hydraulic or Servo Drive System: The drive system provides the force required to bend the sheet metal. Hydraulic presses utilize hydraulic fluid to generate force, while servo presses employ electric motors and servomotors for precise control and high production rates.
  4. Ram and Die/Punch Assembly: The ram is the movable part of the machine that applies force directly to the workpiece. The die and punch, also known as tooling, determine the specific shape or form of the workpiece. The die provides the desired shape, while the punch cuts or pierces the material.
  5. Work Table and Backgauge: The work table provides a stable and adjustable surface for positioning and securing the workpiece. The backgauge ensures precise positioning of the workpiece relative to the die and punch.
  6. Safety Interlocks and Guards: Safety interlocks and guards protect the operator from potential hazards, such as accidental contact with the moving ram or tooling. They typically include sensors, switches, and physical barriers.

Working Principle of an Automatic Bending Machine for Sheet Metal

The working principle of an automatic bending machine for sheet metal can be summarized in the following steps:

  1. Workpiece Positioning and Clamping: The workpiece is positioned accurately on the work table and securely clamped to prevent movement during bending.
  2. Tool Selection: The appropriate die and punch are selected based on the desired bend shape and workpiece thickness.
  3. Ram Movement: The ram, driven by the hydraulic or servo system, moves towards the workpiece.
  4. Die and Punch Engagement: The die and punch engage with the workpiece, applying force to bend it into the desired shape.
  5. Bending Operation: The workpiece is bent according to the shape of the tooling.
  6. Ram Retraction: Once the desired shape is achieved, the ram retracts to its initial position.
  7. Workpiece Unloading: The bent workpiece is removed from the work table.

Benefits of Automatic Bending Machines for Sheet Metal

Automatic bending machines for sheet metal offer several advantages over manual or semi-automatic bending methods:

  1. Precision: Computer-controlled systems ensure precise bending angles, consistent results, and minimal tolerances.
  2. High Production Rates: Automated machines can achieve high production rates, especially for repetitive bending tasks.
  3. Reduced Labor Costs: Automated machines reduce labor requirements and minimize the risk of human error, lowering labor costs.
  4. Flexibility: Automatic machines can handle a wide range of sheet metal thicknesses, sizes, and shapes.
  5. Versatility: Automatic machines can perform various bending operations, including simple bends, compound bends, and radius bends.

Applications of Automatic Bending Machines for Sheet Metal

Automatic bending machines for sheet metal are widely used in various industries for a wide range of applications, including:

  1. Automotive Industry: Bending sheet metal components for vehicle bodies, frames, and structural parts
  2. Aerospace Industry: Forming and shaping aircraft parts, such as wings, fuselages, and control surfaces
  3. Construction Industry: Creating metal components for roofing, cladding, and structural elements
  4. Manufacturing Industry: Producing metal parts for appliances, electronics, machinery, and other products
  5. Appliance Industry: Shaping and forming sheet metal for various appliance components, such as cabinets, doors, and panels
  6. Electronics Industry: Bending and shaping metal parts for circuit boards, enclosures, and other electronic components
  7. Furniture Manufacturing: Creating metal frames, supports, and decorative elements for furniture
  8. HVAC Industry: Forming and shaping sheet metal components for air conditioning and ventilation systems
  9. Sign Manufacturing: Bending and cutting metal sheets for signage, lettering, and displays
  10. Metal Fabrication Industry: Producing a wide range of metal components for various applications, including construction, machinery, and consumer goods

Bending Machine Cost

A hydraulic sheet metal bending machine is a specialized tool used to bend and shape sheet metal into various forms. It utilizes hydraulic pressure to generate the force required for bending, making it a powerful and versatile tool for metalworking applications.

Key Components of a Hydraulic Sheet Metal Bending Machine

A hydraulic sheet metal bending machine consists of several crucial components that work together to achieve the desired bending operation:

  1. Hydraulic Cylinder: The hydraulic cylinder is the heart of the machine, converting hydraulic fluid pressure into mechanical force. It consists of a piston and a cylinder barrel, and the fluid is pumped into the cylinder to push the piston, which applies force to the ram.
  2. Ram: The ram is the movable part of the machine that applies force directly to the workpiece. It is connected to the piston of the hydraulic cylinder.
  3. Tooling: Tooling, also known as dies and punches, is crucial in determining the specific shape or form of the workpiece. Dies provide the desired shape, while punches cut or pierce the material. Tooling can be customized to produce a wide range of shapes and sizes.
  4. Work Table: The work table provides a stable and adjustable surface for positioning and securing the workpiece during the bending operation. It can be adjusted to accommodate different workpiece sizes and heights.
  5. Control System: The control system manages the operation of the machine, including ram movement, pressure control, and safety interlocks. It receives input from sensors, such as pressure transducers and position encoders, and controls the valves, actuators, and motor to regulate the machine’s behavior.

Working Principle of a Hydraulic Sheet Metal Bending Machine

The working principle of a hydraulic sheet metal bending machine can be summarized in the following steps:

  1. Workpiece Positioning: The workpiece is positioned and secured on the work table.
  2. Ram Movement: The ram, driven by hydraulic pressure, moves towards the workpiece.
  3. Die and Punch Engagement: The ram applies force to the punch, pushing it against the die. The die and punch shape the workpiece according to the desired bend.
  4. Bending Operation: The workpiece is bent or deformed according to the shape of the tooling.
  5. Ram Retraction: Once the desired shape is achieved, the ram retracts to its initial position.
  6. Unloading: The workpiece is removed from the work table.

Benefits of Hydraulic Sheet Metal Bending Machines

Hydraulic sheet metal bending machines offer several advantages over other bending methods:

  1. Precision: Hydraulic presses provide precise control over ram movement and pressure, allowing for accurate and consistent bending.
  2. Versatility: Hydraulic presses can bend a wide range of sheet metal thicknesses and shapes, including simple bends, compound bends, and radius bends.
  3. High Production Rates: Hydraulic presses can achieve high production rates, especially when used in conjunction with automated systems.
  4. Ability to Handle Heavy Loads: Hydraulic presses can handle heavy loads, making them suitable for bending thick and large sheet metal components.

Applications of Hydraulic Sheet Metal Bending Machines

Hydraulic sheet metal bending machines are widely used in various industries for a wide range of applications:

  1. Automotive Industry: Bending sheet metal components for vehicle bodies, frames, and structural parts
  2. Aerospace Industry: Forming and shaping aircraft parts, such as wings, fuselages, and control surfaces
  3. Construction Industry: Creating metal components for roofing, cladding, and structural elements
  4. Manufacturing Industry: Producing metal parts for appliances, electronics, machinery, and other products
  5. Appliance Industry: Shaping and forming sheet metal for various appliance components, such as cabinets, doors, and panels
  6. Electronics Industry: Bending and shaping metal parts for circuit boards, enclosures, and other electronic components
  7. Furniture Manufacturing: Creating metal frames, supports, and decorative elements for furniture
  8. HVAC Industry: Forming and shaping sheet metal components for air conditioning and ventilation systems
  9. Sign Manufacturing: Bending and cutting metal sheets for signage, lettering, and displays
  10. Metal Fabrication Industry: Producing a wide range of metal components for various applications, including construction, machinery, and consumer goods

EMS Metalworking Machinery

We design, manufacture and assembly metalworking machinery such as:

  • Hydraulic transfer press
  • Glass mosaic press
  • Hydraulic deep drawing press
  • Casting press
  • Hydraulic cold forming press
  • Hydroforming press
  • Composite press
  • Silicone rubber moulding press
  • Brake pad press
  • Melamine press
  • SMC & BMC Press
  • Labrotaroy press
  • Edge cutting trimming machine
  • Edge curling machine
  • Trimming beading machine
  • Trimming joggling machine
  • Cookware production line
  • Pipe bending machine
  • Profile bending machine
  • Bandsaw for metal
  • Cylindrical welding machine
  • Horizontal pres and cookware
  • Kitchenware, hotelware
  • Bakeware and cuttlery production machinery

as a complete line as well as an individual machine such as:

  • Edge cutting trimming beading machines
  • Polishing and grinding machines for pot and pans
  • Hydraulic drawing presses
  • Circle blanking machines
  • Riveting machine
  • Hole punching machines
  • Press feeding machine

You can check our machinery at work at: EMS Metalworking Machinery – YouTube

Applications:

  • Beading and ribbing
  • Flanging
  • Trimming
  • Curling
  • Lock-seaming
  • Ribbing
  • Flange-punching