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93.5 Bandsaw Blade

93.5 Bandsaw Blade
93.5 Bandsaw Blade

We manufacture a 93.5 Bandsaw Blade to cut metal in different forms. These machines are used in metalworking industries for cutting operations

A 93.5-inch bandsaw blade is a cutting tool used in bandsaw machines for various cutting applications, typically in woodworking and metalworking. The specification “93.5 inches” refers to the length of the blade when it’s installed and properly tensioned on the bandsaw machine. Let’s explore the key details of a 93.5-inch bandsaw blade:

  1. Length:
    • The length of 93.5 inches is a standard measurement for bandsaw blades, suitable for a range of bandsaw machine sizes.
    • The precise length is crucial for proper tensioning and tracking of the blade on the bandsaw wheels.
  2. Width:
    • Bandsaw blades come in various widths, typically ranging from 1/4 inch to 1 inch or more.
    • The choice of blade width depends on the specific bandsaw machine’s capacity and the type of material being cut.
  3. Tooth Configuration:
    • Bandsaw blades can have different tooth configurations, including:
      • Regular or skip-tooth: Suitable for general-purpose cutting.
      • Hook-tooth: Provides aggressive cutting for thick and hard materials.
      • Variable pitch: Offers versatility for cutting various materials.
    • Tooth configuration is chosen based on the type and thickness of the material.
  4. Tooth Material:
    • Bandsaw blade teeth are typically made of high-speed steel (HSS) for general-purpose cutting.
    • For cutting harder materials, carbide-tipped teeth are preferred due to their durability and extended cutting life.
  5. Tooth Set:
    • Bandsaw blades for cutting various materials feature a specific tooth set, which refers to the angle at which the teeth are bent outwards from the blade body.
    • Proper tooth set ensures efficient chip clearance and reduces heat buildup during cutting.
  6. TPI (Teeth Per Inch):
    • TPI indicates the number of teeth on the blade per inch of its length.
    • Blade selection depends on the material thickness:
      • Lower TPI (3-8) for thicker materials.
      • Higher TPI (10-24) for thinner materials.
      • Variable TPI blades offer versatility for different applications.
  7. Cutting Speed:
    • The cutting speed, usually measured in feet per minute (FPM), is a critical factor that varies based on the material type and thickness.
    • Bandsaw machines have adjustable speed settings to match the cutting requirements.
  8. Material Compatibility:
    • Bandsaw blades are designed for cutting specific materials, such as wood, metal, or plastics.
    • Using the appropriate blade for the material ensures clean and efficient cutting.
  9. Tooth Style:
    • Tooth styles can vary, including regular teeth, raker teeth, and alternate teeth.
    • Tooth style affects the type of cuts the blade is best suited for, such as rip cuts, crosscuts, or resawing.
  10. Maintenance:
    • Regular maintenance of the bandsaw blade is essential for optimal performance. This includes tensioning, alignment, and blade cleaning.
  11. Safety Features:
    • Bandsaw machines should be equipped with safety features like blade guards, blade tension indicators, and emergency stop switches to ensure operator safety during use.

The choice of a 93.5-inch bandsaw blade and its specifications should align with the specific cutting requirements, material type, and the bandsaw machine’s capabilities. Proper blade selection and maintenance are crucial for achieving precise and efficient cuts in woodworking and metalworking applications.

93.5 Bandsaw Blade Details

93.5 Bandsaw Blade Details

A 93.5-inch bandsaw blade is a versatile tool that can be used for a wide variety of cutting applications. It is typically made from high-carbon steel or high-speed steel and has a variable tooth pitch of 10 to 14 teeth per inch (TPI). This variable tooth pitch makes it suitable for cutting a wide variety of materials, including wood, metal, and plastic.

Key Features of a 93.5-Inch Bandsaw Blade:

  • Versatility: The variable tooth pitch of 10/14 TPI makes it suitable for cutting both thin and thick materials, from delicate woodworking projects to heavy-duty metalworking tasks.
  • Durability: High-carbon steel and high-speed steel are both very durable materials that can withstand heavy use. This makes 93.5-inch bandsaw blades a good choice for professional and industrial applications.
  • Precision: The 10/14 TPI tooth pitch provides a balance between aggressiveness and precision, allowing for both rough cutting and fine finishing work.
  • Efficiency: The hard edge of high-carbon steel or high-speed steel ensures quick and efficient cutting, even through tough materials.

Applications of a 93.5-Inch Bandsaw Blade:

93.5-inch bandsaw blades are a versatile tool with a wide range of applications, including:

  • Woodworking: Ripping lumber, crosscutting lumber, cutting curves, and cutting delicate materials.
  • Metalworking: Cutting metal pipes and tubes, cutting metal sheets, cutting structural steel beams, cutting metal bars and rods, and cutting non-ferrous metals.
  • Plastic cutting: Cutting plastic sheets and cutting plastic pipes and tubes.

Choosing the Right 93.5-Inch Bandsaw Blade:

When choosing a 93.5-inch bandsaw blade, consider the following factors:

  • Material to be cut: Choose a blade with a higher tooth count for harder materials and a lower tooth count for softer materials.
  • Thickness of the material: Opt for a wider blade for thicker materials and a narrower blade for thinner materials.
  • Type of cut: Select a blade with a regular tooth set for straight cuts and a wavy tooth set for curved cuts.
  • Cutting speed: For faster cutting, choose a blade with a higher tooth pitch. For smoother finishes, opt for a lower tooth pitch.

Maintenance and Care of a 93.5-Inch Bandsaw Blade:

Proper maintenance and care extend the lifespan and ensure optimal performance of 93.5-inch bandsaw blades:

  • Regular cleaning: Clean the blade after each use to remove debris and prevent rusting.
  • Inspection for damage: Regularly inspect the blade for cracks, wear, or missing teeth. Replace the blade if damaged.
  • Proper storage: Store the blade in a dry place to prevent rusting.

Examples of 93.5-Inch Bandsaw Blades:

  • Supercut 93-Inch Bandsaw Blade: This high-carbon steel blade offers versatility for cutting wood, metal, and plastic.
  • Olson Bandsaw Blade, 10/12 TPI, 0.035″ Thickness: This bi-metal blade features a variable tooth pitch for both rough cutting and finishing work.
  • Lenox Classic Tuff Tooth Band Saw Blade, Bimetal, Regular Tooth, Wavy: This bi-metal blade with a wavy tooth set provides efficient cutting for tough materials.
  • Imachinist S64514 Bi-Metal Band Saw Blades: These bi-metal blades offer versatility and durability for cutting various materials.

Remember to consult with a bandsaw blade expert at a local hardware store or online retailer for personalized recommendations based on your specific needs.

1. Length:

  • The length of 93.5 inches is a standard measurement for bandsaw blades and is important for proper installation and tensioning.
  • Bandsaw blades are designed to fit specific bandsaw machines, and the blade length must match the machine’s specifications to ensure proper tracking and cutting performance.

2. Width:

  • Blade width is an important consideration as it determines the blade’s stability and ability to cut different materials.
  • Wider blades are more rigid and are suitable for straight cuts in thick materials, while narrower blades are more flexible and excel at intricate or curved cuts.

3. Tooth Configuration:

  • The tooth configuration refers to the arrangement and shape of the teeth on the blade.
  • Different tooth configurations are optimized for specific cutting tasks:
    • Regular or skip-tooth: Ideal for general-purpose cuts in wood and softer materials.
    • Hook-tooth: Designed for aggressive cuts in thicker and harder materials.
    • Variable pitch: Offers versatility for cutting a wide range of materials.

4. Tooth Material:

  • Bandsaw blade teeth are typically made of high-speed steel (HSS) for general-purpose cutting.
  • For increased durability and longevity, carbide-tipped teeth are used, particularly when cutting harder materials like metal.

5. Tooth Set:

  • Tooth set refers to the angle at which the teeth are bent outward from the blade body.
  • Proper tooth set ensures efficient chip clearance during cutting, preventing clogging and overheating of the blade.

6. TPI (Teeth Per Inch):

  • TPI indicates the number of teeth on the blade per inch of its length.
  • Lower TPI blades are suitable for cutting thick materials as they remove more material with each tooth engagement.
  • Higher TPI blades are used for thinner materials and provide smoother cuts with less material removal per tooth engagement.

7. Cutting Speed:

  • Cutting speed, often measured in feet per minute (FPM), varies based on the material being cut.
  • The cutting speed setting on the bandsaw machine should match the material type and thickness to optimize cutting efficiency and blade life.

8. Material Compatibility:

  • Bandsaw blades are specifically designed for cutting certain materials, such as wood, metal, plastic, or composite materials.
  • Choosing the right blade for the material type ensures cleaner cuts and prolongs blade life.

9. Tooth Style:

  • Different tooth styles, including regular teeth, raker teeth, and alternate teeth, are designed for specific cutting applications.
  • For example, raker teeth are effective for rip cuts in wood, while alternate teeth are suitable for crosscuts.

10. Maintenance: – Proper maintenance is essential for blade longevity and performance. Routine tasks include tensioning the blade to the manufacturer’s specifications, aligning the blade guides, and cleaning the blade to remove sawdust, resin, or metal shavings.

11. Safety Features: – Bandsaw machines should be equipped with safety features to protect operators during use. These features can include blade guards, blade tension indicators, emergency stop switches, and safety interlocks.

Selecting the right 93.5-inch bandsaw blade with the appropriate specifications and understanding how to use and maintain it are crucial for achieving accurate and efficient cuts in various cutting applications.

EMS Metalworking Machinery

We design, manufacture and assembly metalworking machinery such as:

  • Hydraulic transfer press
  • Glass mosaic press
  • Hydraulic deep drawing press
  • Casting press
  • Hydraulic cold forming press
  • Hydroforming press
  • Composite press
  • Silicone rubber moulding press
  • Brake pad press
  • Melamine press
  • SMC & BMC Press
  • Labrotaroy press
  • Edge cutting trimming machine
  • Edge curling machine
  • Trimming beading machine
  • Trimming joggling machine
  • Cookware production line
  • Pipe bending machine
  • Profile bending machine
  • Bandsaw for metal
  • Cylindrical welding machine
  • Horizontal pres and cookware
  • Kitchenware, hotelware
  • Bakeware and cuttlery production machinery

as a complete line as well as an individual machine such as:

  • Edge cutting trimming beading machines
  • Polishing and grinding machines for pot and pans
  • Hydraulic drawing presses
  • Circle blanking machines
  • Riveting machine
  • Hole punching machines
  • Press feeding machine

You can check our machinery at work at: EMS Metalworking Machinery – YouTube

Applications:

  • Beading and ribbing
  • Flanging
  • Trimming
  • Curling
  • Lock-seaming
  • Ribbing
  • Flange-punching