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64.5 Bandsaw Blade Metal

64.5 Bandsaw Blade Metal
64.5 Bandsaw Blade Metal

We manufacture 64.5 Bandsaw Blade Metal to cut metal in different forms. These machines are used in metalworking industries for cutting operations.

A 64.5-inch bandsaw blade for metal is a versatile tool that can be used for a wide variety of cutting applications. It is typically made from high-carbon steel or high-speed steel and has a variable tooth pitch of 10/14 teeth per inch (TPI). This variable tooth pitch makes it suitable for cutting both solid bars and hollow tubes. The blade is also 64.5 inches long and 3/4 inches wide, making it suitable for a variety of cutting applications.

Here are some of the benefits of using a 64.5-inch bandsaw blade for metal:

Durability: A 64.5-inch bandsaw blade made from high-carbon steel or high-speed steel is very durable and can withstand heavy use. This durability is important for cutting thick materials and for applications where the blade is subject to a lot of wear and tear.

Versatility: The variable tooth pitch of 10/14 TPI makes a 64.5-inch bandsaw blade versatile for cutting both solid bars and hollow tubes. This versatility makes the blade a good choice for a variety of cutting applications.

Precision: The 3/4-inch width and 0.035-inch thickness of a 64.5-inch bandsaw blade make it precise and accurate for even the most demanding cutting tasks. This precision is important for cutting intricate shapes and for achieving a smooth finish.

Efficiency: The bi-metal construction of a 64.5-inch bandsaw blade makes it efficient and reduces heat buildup during cutting. This efficiency is important for extended cutting sessions and for preventing blade damage.

Here are some of the applications of a 64.5-inch bandsaw blade for metal:

  • Cutting metal pipes and tubes
  • Cutting metal sheets
  • Cutting structural steel beams
  • Cutting metal bars and rods
  • Cutting non-ferrous metals

When choosing a 64.5-inch bandsaw blade for metal, it is important to consider the following factors:

  • Material to be cut: Different blade materials are suitable for different materials. High-speed steel blades are better for hard materials like steel, while carbon blades are better for softer materials like wood or plastics.
  • Cutting application: Consider the type of cut being made, whether it’s straight, curved, or angled. Different blade widths and tooth pitches are better suited for different types of cuts.
  • Cutting speed: If you need to cut quickly, choose a blade with a higher tooth pitch. If you need a smooth finish, choose a blade with a lower tooth pitch.
  • Machine specifications: Ensure the blade width and thickness are compatible with your bandsaw machine.

Proper maintenance and care of a 64.5-inch bandsaw blade for metal are essential for extending its lifespan and ensuring optimal cutting performance. Regularly clean and inspect the blade for damage or wear. Replace the blade when it becomes dull or damaged. Store bandsaw blades properly to prevent them from rusting or bending.

A 64.5-inch bandsaw blade for metal cutting is a specialized cutting tool used in bandsaws to cut various types of metal materials. Bandsaw blades come in different sizes, widths, and tooth configurations to suit specific cutting applications. Here are some details about a 64.5-inch bandsaw blade for metal:

  1. Size: The “64.5-inch” measurement refers to the length of the bandsaw blade when it’s installed and properly tensioned on the bandsaw machine. This size is suitable for smaller bandsaw machines designed for metal cutting.
  2. Width: The width of the bandsaw blade can vary depending on the specific blade model and the type of metal being cut. Common widths for metal-cutting bandsaw blades range from 1/4 inch to 1 inch or more. The appropriate width is chosen based on the bandsaw’s capacity and the cutting requirements.
  3. Tooth Configuration: Bandsaw blades for metal cutting have different tooth configurations, including regular or skip-tooth, hook-tooth, and variable pitch. The choice of tooth configuration depends on the type and thickness of the metal being cut. Coarser tooth configurations are suitable for thicker metals, while finer teeth are used for thinner materials.
  4. Tooth Material: Bandsaw blades designed for cutting metal often feature teeth made from high-speed steel (HSS) or carbide-tipped materials. HSS teeth are suitable for cutting a wide range of metals, while carbide-tipped teeth offer extended cutting life and are preferred for cutting harder metals.
  5. Tooth Set: The tooth set refers to the angle at which the teeth are bent outwards from the blade body. Positive tooth set is common for metal-cutting bandsaw blades as it provides efficient chip clearance and reduces heat buildup during cutting.
  6. Blade Material: Bandsaw blades for metal cutting are typically made from high-quality steel or bi-metal construction. Bi-metal blades consist of two different types of steel welded together, offering durability and flexibility.
  7. TPI (Teeth Per Inch): The TPI indicates the number of teeth on the blade per inch of its length. Bandsaw blades for metal cutting can have a variable TPI or a specific TPI suitable for the material thickness and type. Lower TPI blades are used for thicker metals, while higher TPI blades are used for thinner materials.
  8. Cutting Speed: The cutting speed, expressed in feet per minute (FPM), is a critical factor when using a bandsaw blade for metal cutting. It depends on the type of metal and its thickness. The bandsaw machine’s speed settings should be adjusted accordingly.
  9. Coolant and Lubrication: When cutting metals, especially harder or heat-treated materials, it’s common to use coolant or lubrication to reduce heat and prolong blade life. Coolant systems may be integrated into the bandsaw machine or applied manually during cutting.
  10. Maintenance: Regular maintenance, including blade tensioning, alignment, and blade cleaning, is essential to ensure the bandsaw blade operates efficiently and safely.

64.5-inch bandsaw blades for metal cutting are versatile tools used in various metalworking applications, including cutting pipes, bars, profiles, and sheet metal. Proper selection and maintenance of the blade are crucial for achieving accurate and efficient cuts.

64.5 Bandsaw Blade Metal

64.5 Bandsaw Blade Metal
  1. Size (Length):
    • A 64.5-inch bandsaw blade is 64.5 inches in length when installed on the bandsaw machine.
    • The precise length is essential for proper tensioning and tracking on the bandsaw wheels.
  2. Width:
    • The width of the bandsaw blade can vary depending on the manufacturer and model.
    • Common widths for metal-cutting bandsaw blades range from 1/4 inch to 1 inch or more.
    • The choice of width depends on the bandsaw’s capacity and the thickness of the metal to be cut.
  3. Tooth Configuration:
    • Bandsaw blades for metal cutting are available in different tooth configurations:
      • Regular or skip-tooth: Suitable for general-purpose cutting of metals.
      • Hook-tooth: Offers aggressive cutting for thicker metals.
      • Variable pitch: Provides versatility for cutting a range of metal thicknesses.
    • Tooth configuration selection depends on the specific application and metal type.
  4. Tooth Material:
    • Teeth on metal-cutting bandsaw blades are typically made of:
      • High-Speed Steel (HSS): Suitable for a wide range of metals, including non-ferrous materials.
      • Carbide-Tipped: Preferred for cutting harder metals like stainless steel and alloys.
    • Carbide-tipped teeth offer extended blade life and are ideal for demanding applications.
  5. Tooth Set:
    • Bandsaw blades for metal have a positive tooth set, meaning the teeth are bent outward from the blade body.
    • Positive tooth set provides efficient chip clearance, preventing clogging during cutting.
    • Reduces heat buildup, prolonging blade life.
  6. Blade Material:
    • Bandsaw blades are typically constructed from high-quality steel or bi-metal.
    • Bi-metal blades consist of two different types of steel welded together, combining durability and flexibility.
    • Bi-metal blades are excellent for a wide range of metal cutting applications.
  7. TPI (Teeth Per Inch):
    • TPI indicates the number of teeth on the blade per inch of its length.
    • Blade selection depends on the material thickness:
      • Lower TPI (3-8) for thick metals.
      • Higher TPI (10-24) for thinner materials.
      • Variable TPI blades offer versatility for different thicknesses.
  8. Cutting Speed:
    • The cutting speed, typically expressed in feet per minute (FPM), varies based on the metal type and thickness.
    • Recommended cutting speeds are provided by the bandsaw machine manufacturer or blade manufacturer.
    • Proper cutting speed minimizes heat generation and prolongs blade life.
  9. Coolant and Lubrication:
    • Coolant or lubrication may be necessary for certain metal-cutting operations, especially when cutting heat-treated or high-alloy metals.
    • Coolant systems help dissipate heat and improve cutting efficiency.
    • Lubricants reduce friction and wear on the blade.
  10. Maintenance:
    • Regular blade maintenance is crucial:
      • Proper tensioning ensures the blade stays on the wheels without slipping.
      • Blade alignment ensures accurate cuts.
      • Blade cleaning prevents chip buildup and extends blade life.
    • Regular inspection and replacement of worn or damaged blades are essential for safety and performance.

A well-selected and maintained bandsaw blade is essential for achieving clean, accurate, and efficient cuts in metalworking applications. Proper care and adherence to manufacturer recommendations ensure optimal blade performance.

EMS Metalworking Machinery

We design, manufacture and assembly metalworking machinery such as:

  • Hydraulic transfer press
  • Glass mosaic press
  • Hydraulic deep drawing press
  • Casting press
  • Hydraulic cold forming press
  • Hydroforming press
  • Composite press
  • Silicone rubber moulding press
  • Brake pad press
  • Melamine press
  • SMC & BMC Press
  • Labrotaroy press
  • Edge cutting trimming machine
  • Edge curling machine
  • Trimming beading machine
  • Trimming joggling machine
  • Cookware production line
  • Pipe bending machine
  • Profile bending machine
  • Bandsaw for metal
  • Cylindrical welding machine
  • Horizontal pres and cookware
  • Kitchenware, hotelware
  • Bakeware and cuttlery production machinery

as a complete line as well as an individual machine such as:

  • Edge cutting trimming beading machines
  • Polishing and grinding machines for pot and pans
  • Hydraulic drawing presses
  • Circle blanking machines
  • Riveting machine
  • Hole punching machines
  • Press feeding machine

You can check our machinery at work at: EMS Metalworking Machinery – YouTube

Applications:

  • Beading and ribbing
  • Flanging
  • Trimming
  • Curling
  • Lock-seaming
  • Ribbing
  • Flange-punching