We manufacture 20 Ton Hydraulic Press Accessories to bend sheet metal edges. 20 Ton Hydraulic Press Accessories are used in metalworking industries
20-ton hydraulic press accessories are essential tools that enhance the functionality and versatility of 20-ton hydraulic presses. These accessories enable users to perform a wider range of operations beyond standard pressing, expanding the machine’s capabilities and increasing its overall value.
Common Types of 20-Ton Hydraulic Press Accessories
- Ram Push Adapters: These adapters provide various contact surfaces for the press ram, allowing it to accommodate different workpiece shapes and sizes. They are particularly useful for pressing irregular or non-flat objects.
- Step Discs: Step discs, also known as spacer blocks, are used to adjust the working height of the press, creating the necessary clearance between the ram and the workpiece. They come in various thicknesses to suit different pressing requirements.
- Punch and Mountng Dies: Punches and dies are the core components for creating specific shapes or features in sheet metal during pressing operations. They come in various sizes, shapes, and materials to suit different pressing needs.
- Corner Radius Punches: Corner radius punches are designed to create rounded corners in sheet metal, preventing sharp edges and enhancing the aesthetic appeal or functionality of the workpiece.
- Mounting Kits: Mounting kits provide the necessary hardware and brackets to securely attach tooling, such as punches, dies, and adapters, to the press frame.
- Press Blocks: Press blocks, also known as bolster plates, are used to distribute the pressing force evenly over the workpiece and protect the press frame from damage. They are typically made from durable materials like steel or cast iron.
- 90-Degree Bend Tools: These tools are specifically designed to create precise 90-degree bends in sheet metal, ensuring consistent and accurate angle formation.
- Arbor Press Plates: Arbor press plates, also known as V-blocks, are used to provide support and alignment for round or cylindrical workpieces during pressing operations.
- Bushing Bearing & Seal Driver Sets: These sets include a variety of bushings and drivers for installing and removing bearings, seals, and other components in various applications.
- Transmission Wheel Axle Bearing Race Installer: This specialized tool is designed to install and remove wheel bearing races in automotive transmissions.
- Seal Remover: Seal removers are used to safely and effectively remove various types of seals, gaskets, and o-rings without damaging the surrounding components.
- Press Tool Kits: Press tool kits provide a comprehensive selection of punches, dies, adapters, and other accessories for various pressing applications.
Benefits of Using 20-Ton Hydraulic Press Accessories
- Increased Versatility: Accessories expand the capabilities of the press, enabling it to perform a wider range of operations and handle a variety of workpieces.
- Enhanced Precision: Specialized accessories, such as corner radius punches and 90-degree bend tools, ensure precise and consistent results for specific forming tasks.
- Improved Efficiency: Accessories can streamline pressing processes, reducing setup time and increasing productivity.
- Reduced Costs: Accessories can eliminate the need for additional equipment, saving money on purchasing specialized tools for specific applications.
- Extended Press Life: Accessories help protect the press frame and components from damage, extending the machine’s lifespan.
Considerations for Choosing 20-Ton Hydraulic Press Accessories
- Compatibility: Ensure the accessory is compatible with the specific model and capacity of the press.
- Application Needs: Select accessories that best suit the required operations, workpiece materials, and desired outcomes.
- Quality and Durability: Choose accessories from reputable manufacturers that use high-quality materials and construction for long-lasting performance.
- Safety Features: Verify that accessories incorporate safety features to protect operators from potential hazards.
- Ease of Use: Consider the ease of attachment, operation, and maintenance of the accessories.
- Cost-Effectiveness: Evaluate the cost of accessories in relation to their benefits and the potential labor savings they offer.
By carefully evaluating these factors, users can select the most suitable 20-ton hydraulic press accessories to enhance their equipment’s versatility, improve efficiency, and achieve precise results in various pressing applications.
20 Ton Hydraulic Press
A 20-ton hydraulic press is a powerful and versatile tool commonly used in metal fabrication and other industrial applications. It utilizes hydraulic pressure to apply immense force to a ram, which in turn forces a punch down onto a workpiece, pressing it into a desired shape or form. 20-ton hydraulic presses are suitable for a wide range of applications, including:
- Bending Sheet Metal: These machines are widely used to bend sheet metal components for various products, such as enclosures, brackets, ductwork, structural components, and various other sheet metal parts.
- Forming Extrusions: 20-ton hydraulic presses can form extrusions, which are shapes created by forcing metal through a die. This process is used to create various components, such as tubes, channels, and beams.
- Stamping and Punching: These presses can be used for stamping and punching operations, where a punch is used to cut or form shapes in sheet metal. This process is used to create components like washers, gaskets, and electrical connectors.
- Prototyping Sheet Metal Designs: These machines are employed to create prototypes of sheet metal components to evaluate form, fit, and functionality before full-scale production.
- High-Volume Production: 20-ton hydraulic presses are designed for high-volume production, enabling efficient manufacturing of large quantities of sheet metal components.
Key Components of a 20-Ton Hydraulic Press
A 20-ton hydraulic press consists of several essential components that work together to achieve precise and efficient pressing operations:
- Frame: The sturdy frame provides a solid base for the machine and supports the pressing mechanism. It is typically constructed from heavy-duty steel or cast iron to withstand the immense forces involved in pressing.
- Hydraulic System: The heart of the machine, the hydraulic system generates and supplies pressurized hydraulic fluid to the pressing mechanism. It consists of a hydraulic pump, hoses, valves, and a hydraulic cylinder. The hydraulic cylinder applies high-pressure hydraulic fluid to the ram, providing the force required to press the workpiece.
- Ram: The movable ram applies downward force onto the workpiece. Connected to the hydraulic cylinder and guided by rails, it ensures precise movement and alignment during the pressing process.
- Punch: The punch is a tooling component that forms the desired shape or feature in the workpiece. Typically made from hardened steel or tool steel to withstand abrasion and pressing forces, its profile corresponds to the desired shape.
- Die: The die, another tooling component, supports the workpiece during pressing. Designed to match the punch’s shape, it creates the desired shape or feature and prevents distortion. The die provides a stable surface against which the punch forces the workpiece to deform.
- Work Table: The adjustable work table provides a stable surface for positioning and securing the workpiece during pressing. It accommodates different workpiece sizes and orientations, ensuring precise positioning.
- Back Gauge: The back gauge, also known as the depth stop, controls the distance between the rear edge of the workpiece and the pressing line. It ensures consistent pressing positions and prevents the workpiece from slipping during the pressing process, maintaining accuracy and consistency.
- Controls: The control panel allows the operator to set and monitor the pressing process. Modern hydraulic presses often feature advanced computer controls for precise and automated operation. These controls enable operators to set pressing forces, pressing speeds, and other parameters, ensuring consistent and repeatable results.
Safety Precautions for Operating 20-Ton Hydraulic Presses
When operating 20-ton hydraulic presses, it is crucial to adhere to strict safety protocols to prevent injuries and accidents:
- Thorough Training: Operators must receive comprehensive training on the specific machine model, its operation, and safety procedures.
- Personal Protective Equipment (PPE): Always wear appropriate PPE, including safety glasses, gloves, and hearing protection, to protect from flying debris, sharp edges, and noise.
- Secure the Workpiece: Ensure the workpiece is securely positioned and clamped to the work table to prevent movement during pressing operations.
- Clear Work Area: Keep the work area free of obstructions and potential hazards. Secure any loose objects or hanging wires.
- Maintain Proper Form: Maintain proper stance and posture while operating the press to avoid strain or injury.
- Emergency Stop Procedures: Familiarize yourself with the emergency stop procedures and be prepared to activate them in case of any unexpected malfunctions or hazards.
- Regular Maintenance: Follow the manufacturer’s recommended maintenance schedule to ensure the machine and tooling are functioning correctly and safely.
By following these safety precautions and adhering to proper operating procedures, individuals can safely operate 20-ton hydraulic presses and produce high-quality components for various applications.
EMS Metalworking Machinery
We design, manufacture and assembly metalworking machinery such as:
- Hydraulic transfer press
- Glass mosaic press
- Hydraulic deep drawing press
- Casting press
- Hydraulic cold forming press
- Hydroforming press
- Composite press
- Silicone rubber moulding press
- Brake pad press
- Melamine press
- SMC & BMC Press
- Labrotaroy press
- Edge cutting trimming machine
- Edge curling machine
- Trimming beading machine
- Trimming joggling machine
- Cookware production line
- Pipe bending machine
- Profile bending machine
- Bandsaw for metal
- Cylindrical welding machine
- Horizontal pres and cookware
- Kitchenware, hotelware
- Bakeware and cuttlery production machinery
as a complete line as well as an individual machine such as:
- Edge cutting trimming beading machines
- Polishing and grinding machines for pot and pans
- Hydraulic drawing presses
- Circle blanking machines
- Riveting machine
- Hole punching machines
- Press feeding machine
You can check our machinery at work at: EMS Metalworking Machinery – YouTube
Applications:
- Beading and ribbing
- Flanging
- Trimming
- Curling
- Lock-seaming
- Ribbing
- Flange-punching